{"id":9822,"date":"2022-10-21T06:19:27","date_gmt":"2022-10-21T12:19:27","guid":{"rendered":"https:\/\/limblecmms.com\/?p=9151"},"modified":"2025-05-30T13:04:37","modified_gmt":"2025-05-30T19:04:37","slug":"brewery","status":"publish","type":"post","link":"https:\/\/limblecmms.com\/blog\/brewery\/","title":{"rendered":"How to plan and optimize maintenance work in your brewery"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column][vc_column_text]<span style=\"font-weight: 400;\">Regular brewery maintenance is the first step in ensuring that your brewing operation runs smoothly. Without it, you can expect delays, costly repairs, and a negative impact on the quality of your product. The best way to stay on top of everything? Always have a proactive maintenance plan in place for your brewery.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">We\u2019re here to help with that. We\u2019ll also help you draft a list of essential brewery maintenance tasks, and discuss who should take responsibility for maintaining your equipment.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">But first, let\u2019s address the basics.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column][vc_column_text]<\/p>\n<h2><span style=\"font-weight: 400;\">Why is brewery maintenance important?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Packaging lines and heat exchangers, boil kettles, and fermenters \u2014 all this equipment will break down eventually if you don\u2019t care for it, leading to a host of problems. Fortunately, proper brewery maintenance can prevent these issues while also improving your brewing operation. It will help with:<\/span><br \/>\n<span id=\"the-brewhouse\"><\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Increasing your bottom line<\/b><span style=\"font-weight: 400;\">. When your equipment works as it should, you\u2019ll experience fewer delays, ensuring you never miss an order or let a customer down. Plus, maintaining your equipment will always be cheaper than replacing it.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Higher employee satisfaction<\/b><span style=\"font-weight: 400;\">. Equipment that doesn\u2019t work can cause delays that result in working unnecessarily long hours, employee frustration, and an increased risk of accidents. Maintaining your brewing equipment avoids these issues, resulting in happier, more fulfilled staff who are more likely to work to a higher standard.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Improved consistency<\/b><span style=\"font-weight: 400;\">. When your equipment is cared for correctly, it will do its job the same way each time, resulting in a more consistent product.<\/span><\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Let\u2019s take a closer look at the various tasks you\u2019ll need to carry out to ensure your brewing operation can thrive.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; kd_background_image_position=&#8221;vc_row-bg-position-bottom&#8221; kd_top_separator_style=&#8221;skew-left&#8221; kd_top_separator_height=&#8221;separator-height-small&#8221; kd_bottom_separator_style=&#8221;skew-left&#8221; kd_bottom_separator_height=&#8221;separator-height-small&#8221; kd_top_separator=&#8221;true&#8221; kd_bottom_separator=&#8221;true&#8221; css=&#8221;.vc_custom_1682969576554{margin-bottom: 40px !important;padding-top: 120px !important;padding-right: 40px !important;padding-bottom: 50px !important;padding-left: 40px !important;background: #dde4e8 url(https:\/\/limblecmms.com\/wp-content\/uploads\/cta-laired-hex-4.webp?id=9077) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-radius: 0px !important;}&#8221; css_tablet_landscape=&#8221;.vc_custom_1682969576554{padding-bottom: 80px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1682969576555{padding-bottom: 80px !important;}&#8221; css_mobile=&#8221;.vc_custom_1682969576555{padding-bottom: 80px !important;}&#8221;][vc_column][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner]<header class=\"kd-section-title col-lg-12 text-center  subtitle-below-title kd-animated fadeIn   vc_custom_1682969598832\" data-animation-delay=200><h2 class=\"separator_off\" style=\"font-size: 42px;font-weight: 500;margin-bottom:30px;\">Checklist for Creating a Preventive Maintenance Plan<\/h2><h6 class=\"subtitle\" style=\"color: #152232;\">Following a consistent Preventive Maintenance Plan can make life easier. Use this checklist to create your own!<\/h6><\/header>[\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;top&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1631866454223{padding-right: 50px !important;padding-left: 0px !important;}&#8221; offset=&#8221;vc_col-lg-6 vc_col-md-12 vc_col-xs-12&#8243; css_tablet_landscape=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_mobile=&#8221;.vc_custom_1631866454224{padding-right: 15px !important;}&#8221;][vc_raw_html]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[\/vc_raw_html][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image source=&#8221;external_link&#8221; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; custom_src=&#8221;https:\/\/3975608.fs1.hubspotusercontent-na1.net\/hubfs\/3975608\/Content%20Downloads\/PM%20Checklist%20mockup.png&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column][vc_column_text]<\/p>\n<h2><span style=\"font-weight: 400;\">The brewhouse<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The brewhouse, or the hot side, is the heart of your brewery. The following maintenance tasks should be carried out regularly.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-9153\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Brewhouse-scaled.jpg\" alt=\"Brewhouse\" width=\"2560\" height=\"1701\" \/><\/p>\n<p style=\"text-align: center;\"><i><span style=\"font-weight: 400;\">Brewhouse. Source: <\/span><\/i><a href=\"https:\/\/www.odellbrewing.com\/brewhouse-2\/\" target=\"_blank\" rel=\"noopener\"><i><span style=\"font-weight: 400;\">Odelbrewing.com<\/span><\/i><\/a><\/p>\n<h3><span style=\"font-weight: 400;\">Vessel cleaning and water tests<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Before each brew day, always run hot water through the entire brewhouse system. This helps you check for leaks and ensures that everything is working as it should. If you do find leaks, fixing them is usually a simple matter of replacing a gasket or tightening a clamp.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">After each brew day, use a <\/span><a href=\"https:\/\/beerandbrewing.com\/dictionary\/KkUPn95e3d\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">Clean-in-place (CIP) system<\/span><\/a><span style=\"font-weight: 400;\"> and pressure washer combo to rinse off the worst of the dirt. Then use a caustic wash to ensure that any organic residue is completely removed, and finish off with a hot rinse.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Pump maintenance<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Pumps are essential during brew day, so you want to make sure they don\u2019t break down during use. Strip them down every month or so to check that they\u2019re clean inside, with no obstructions. Also, take a look at the wiring to ensure it\u2019s properly insulated and in good shape.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Malt mill maintenance<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">The malt mill should be cleaned immediately after use to remove the dust from the malt. This can build up and prevent the rollers from functioning adequately.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Before each brew day, check that the calibration is correct by grinding a small amount of malt. Every couple of months, it\u2019s worth taking a look at the motor to ensure that it\u2019s clean inside, and that everything is working correctly.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Electrical system tests<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Most modern breweries use an electrical control panel to operate pumps, mash paddles, heating elements, and more. But small problems with these systems can cause big problems on brew day.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Check the wiring and components regularly for any signs of wear, vacuum the inside to remove any dust, and ensure the case keeps moisture out.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Tool calibration and maintenance<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Before you start brewing, make sure all of your essential tools are correctly calibrated. This includes thermometers, pH readers, refractometers, and dissolved oxygen readers.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">For the in-built temperature probes in your vessels, check the wiring occasionally, and ensure moisture isn\u2019t getting inside the protective casing.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Vessel motor maintenance<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">The motors that power your mash paddle, lauter tun rake, and other mechanisms in the brewhouse vessels will also need to be checked every couple of months. Strip them down and check if any components are showing signs of wear. Look out for rust, faulty wiring, worn threads, and loose bolts.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Be sure to check the external elements as well, as they can sometimes bend and warp under strain.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Heating systems<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Heating systems differ from brewery to brewery, from electric elements to steam jackets to direct fire systems. Each has its own maintenance needs, and it&#8217;s important to keep on top of them on a regular basis.\u00a0<\/span><\/p>\n<p><span id=\"the-cellar\"><span style=\"font-weight: 400;\">Heating system failures can delay your brewing schedule for days. They also hinder cleaning and any other task which requires hot water.<\/span><\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Heat exchanger<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Maintain your plate heat exchanger regularly. For best results, clean it immediately after use, first rinsing it out, then backwashing with a caustic cycle before a final rinse. One or twice a year, it\u2019s worth taking it apart to inspect the plates and do a deep clean if required.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">The cellar<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Keeping up with cellar maintenance can really help you avoid expensive mistakes. Problems with cooling systems in particular can spoil an entire batch of beer, especially in the hotter months.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-9154\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Brewery-fermentation-cellar.jpg\" alt=\"Brewery fermentation cellar\" width=\"2000\" height=\"1333\" \/><\/p>\n<p style=\"text-align: center;\"><i><span style=\"font-weight: 400;\">Brewery fermentation cellar. Source: <\/span><\/i><a href=\"https:\/\/www.hopculture.com\/the-hop-review\/adams-street-brewery\/\" target=\"_blank\" rel=\"noopener\"><i><span style=\"font-weight: 400;\">Hopculture.com<\/span><\/i><\/a><\/p>\n<h3><span style=\"font-weight: 400;\">Cooling systems<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Your cooling system is responsible for keeping fermenting vessels at the correct temperature during both the fermentation process and the conditioning phase. It also ensures your beer stays at the right temperature during maturation and storage.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Failures in this system can be catastrophic. It can cause fermenting beer to get too hot, or it can drop the temperature too low too soon. This can spoil an entire batch by creating off-flavors or can result in stuck fermentation. Check for leaks in the pipes and pumps on a weekly basis.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Electrical panels<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Electrical faults are the main reason for cooling system failures. Faulty wiring can interfere with temperature probes and solenoid valves, leading to improper cooling. Check the inside of the control panel regularly for signs of wear or moisture getting inside. Also, be sure to test the panel frequently, ensuring that cooling stops and starts correctly.<\/span><br \/>\n<span id=\"the-packaging-line\"><\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Fermenting vessels<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Check that your fermenting vessels are holding pressure before filling them. During cleaning, check each gasket, valve, and clamp for signs of wear and replace them as necessary. Wash the outside of the vessels weekly to prevent contamination during dry-hopping or adding adjuncts.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; kd_background_image_position=&#8221;vc_row-bg-position-bottom&#8221; kd_top_separator_style=&#8221;skew-left&#8221; kd_top_separator_height=&#8221;separator-height-small&#8221; kd_bottom_separator_style=&#8221;skew-left&#8221; kd_bottom_separator_height=&#8221;separator-height-small&#8221; kd_top_separator=&#8221;true&#8221; kd_bottom_separator=&#8221;true&#8221; css=&#8221;.vc_custom_1682969636891{margin-bottom: 40px !important;padding-top: 120px !important;padding-right: 40px !important;padding-bottom: 50px !important;padding-left: 40px !important;background: #dde4e8 url(https:\/\/limblecmms.com\/wp-content\/uploads\/cta-laired-hex-4.webp?id=9077) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-radius: 0px !important;}&#8221; css_tablet_landscape=&#8221;.vc_custom_1682969636891{padding-bottom: 80px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1682969636891{padding-bottom: 80px !important;}&#8221; css_mobile=&#8221;.vc_custom_1682969636892{padding-bottom: 80px !important;}&#8221;][vc_column][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner]<header class=\"kd-section-title col-lg-12 text-center  subtitle-below-title kd-animated fadeIn   vc_custom_1682969651819\" data-animation-delay=200><h2 class=\"separator_off\" style=\"font-size: 42px;font-weight: 500;margin-bottom:30px;\">The Essential Guide to CMMS<\/h2><h6 class=\"subtitle\" style=\"color: #152232;\">The Essential Guide to CMMS<\/h6><\/header>[\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;top&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1631866454223{padding-right: 50px !important;padding-left: 0px !important;}&#8221; offset=&#8221;vc_col-lg-6 vc_col-md-12 vc_col-xs-12&#8243; css_tablet_landscape=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_mobile=&#8221;.vc_custom_1631866454224{padding-right: 15px !important;}&#8221;][vc_raw_html]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[\/vc_raw_html][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image source=&#8221;external_link&#8221; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; custom_src=&#8221;https:\/\/3975608.fs1.hubspotusercontent-na1.net\/hubfs\/3975608\/Content%20Downloads\/CMMS%20Guide%20mockup.png&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column][vc_column_text css=&#8221;&#8221;]<\/p>\n<h2><span style=\"font-weight: 400;\">The packaging line<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Problems with the packaging line can slow down your entire operation, leading to missed orders and spoiled beer.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Regularly strip bottling or canning lines down to apply food-grade grease to the relevant moving parts and replace any worn hoses. Check the electrics and \u2014 we can\u2019t stress this enough \u2014 make sure that no moisture gets into the control panel.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Besides the packaging line, make sure to check your labeling machine, capping tools, and boxing equipment.<\/span><\/p>\n<p><span id=\"the-workspace\"><\/span><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-9155\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Small-Beer-Bottling-Line-Tempest-Brewing-Co.png\" alt=\"Small Beer Bottling Line - Tempest Brewing Co\" width=\"624\" height=\"351\" \/><\/p>\n<p style=\"text-align: center;\"><i><span style=\"font-weight: 400;\">Small Beer Bottling Line &#8211; Tempest Brewing Co. Source: <\/span><\/i><a href=\"https:\/\/www.youtube.com\/watch?v=evz6kRetvcU\" target=\"_blank\" rel=\"noopener\"><i><span style=\"font-weight: 400;\">Enterprise Tondelli<\/span><\/i><\/a><\/p>\n<h2><span style=\"font-weight: 400;\">The workspace<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Maintaining the overall workspace is just as important as the equipment. Clean and repair non-slip floors to prevent accidents, and check for damage caused by heavy equipment. Regularly wash the walls and ceilings to prevent mold, and re-apply mold-resistant finishes as necessary.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Check that door seals in the cold store are working correctly in order to avoid wasting energy, and do the same for any fridges and freezers you\u2019re using. Be sure to test the thermostats in these areas to ensure that the temperature stays within the right parameters.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Inspect your water filters regularly and replace them as needed. Finally, maintain essential machines such as pallet jacks, scales, and forklifts.<\/span><\/p>\n<p><span id=\"who-is-responsible-for-brewery-maintenance\"><\/span><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-9156\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Nashvilles-Blackstone-Brewing.jpg\" alt=\"Nashville\u2019s Blackstone Brewing\" width=\"1000\" height=\"700\" \/><\/p>\n<p style=\"text-align: center;\"><i><span style=\"font-weight: 400;\">Nashville\u2019s Blackstone Brewing. Source: <\/span><\/i><a href=\"https:\/\/www.craftbeer.com\/beercation-destination\/form-function-brewery-visits-with-an-architect\" target=\"_blank\" rel=\"noopener\"><i><span style=\"font-weight: 400;\">Craftbeer.com<\/span><\/i><\/a><\/p>\n<h2><span style=\"font-weight: 400;\">Who is responsible for brewery maintenance?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Everyone who is working in the brewery has a responsibility to care for the equipment they\u2019re using. Breakages, faults, and anything unusual should be reported immediately, and it&#8217;s important to nurture an atmosphere in which staff can feel comfortable reporting flaws.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">However, for effective proactive brewery maintenance, it\u2019s essential to designate a <\/span><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-manager\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">maintenance manager<\/span><\/a><span style=\"font-weight: 400;\">. This person should have experience with all aspects of the brewery, as it will be their task to create an <\/span><a href=\"https:\/\/limblecmms.com\/blog\/preventive-maintenance-schedule\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">effective maintenance schedule<\/span><\/a><span style=\"font-weight: 400;\">, train staff, and oversee the processes.<\/span><br \/>\n<span id=\"proactive-brewery-maintenance-plan\"><\/span><br \/>\n<span style=\"font-weight: 400;\">In a small operation, this role will generally fall to the head brewer. But in larger organizations, there may be an engineer or technician whose primary role is to take care of maintenance.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">How to create a proactive brewery maintenance plan<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The best way to stay on top of maintenance is to create a <\/span><a href=\"https:\/\/limblecmms.com\/blog\/the-ridiculously-simple-preventive-maintenance-plan\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">proactive brewery maintenance plan<\/span><\/a><span style=\"font-weight: 400;\">. This way, you can avoid having to react to problems as they come up. Simply follow these steps:<\/span><\/p>\n<ol>\n<li><b>Identify your most important assets<\/b><span style=\"font-weight: 400;\">. Figure out which machines, tools, or pieces of equipment would cause the worst expenses and delays if they were to fail.<\/span><\/li>\n<li><b>Research the equipment<\/b><span style=\"font-weight: 400;\">. Once you\u2019ve made your list, study the maintenance requirements of each piece of equipment. Find out exactly what needs to be done and how often, to ensure smooth running.<\/span><\/li>\n<li><b>Create an initial plan<\/b><span style=\"font-weight: 400;\">. Based on the above information, sketch out a plan. Make sure that you schedule maintenance during times the equipment won\u2019t be required to avoid delays. For best results, opt for a modern <a href=\"\/cmms\/\">Computerized Maintenance Management System<\/a><\/span><span style=\"font-weight: 400;\">\u00a0as it will help you collect real-time data, prepare regular inspections, reduce downtime and minimize expenses.<\/span><\/li>\n<li><b>Track the results<\/b><span style=\"font-weight: 400;\">. Put your plan into action and examine the results. You might find that you\u2019re spending too much time on maintaining assets that don\u2019t need it, and not enough on others that need more regular maintenance. Adjust as necessary.<\/span><\/li>\n<li><b>Expand to more assets<\/b><span style=\"font-weight: 400;\">. Once you\u2019re happy with the major assets, you can begin to add more to your plan.<\/span><\/li>\n<\/ol>\n<h2><span style=\"font-weight: 400;\">Consider preventive brewery maintenance<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Preventive maintenance can make a huge difference for breweries of all shapes and sizes. It really is worth dedicating time to those small tasks to avoid long delays while you repair major failures.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In order to save your time and money, and to decrease your stress level, consider opting for preventive maintenance software. If you would like to find out how Limble CMMS can help you pave the way into preventive brewery maintenance, <\/span><a href=\"https:\/\/limblecmms.com\/contact-us\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">send us an email<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><a href=\"https:\/\/limblecmms.com\/get-started\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">start a free trial<\/span><\/a><span style=\"font-weight: 400;\">, or <\/span><a href=\"https:\/\/limblecmms.com\/demo-request\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">schedule a demo<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><a href=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Breweries-wineries-and-distilleries-that-use-Limble-CMMS-1.webp\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-9157\" style=\"border: black; border-width: 2px; border-style: solid;\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Breweries-wineries-and-distilleries-that-use-Limble-CMMS-1.webp\" alt=\"Breweries, wineries, and distilleries that use Limble CMMS (1)\" width=\"1235\" height=\"355\" \/><\/a><\/p>\n<p><span style=\"font-weight: 400;\">Sit down, crack open a cold one, and let your CMMS worry about the maintenance details.<\/span>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column][vc_column_text]Regular brewery maintenance is the first step in ensuring [&hellip;]<\/p>\n","protected":false},"author":24,"featured_media":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[738],"tags":[],"class_list":["post-9822","post","type-post","status-publish","format-standard","hentry","category-industry-maintenance"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.7.1 (Yoast SEO v25.7) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>How To Plan And Organize Brewery Maintenance<\/title>\n<meta name=\"description\" content=\"Learn the technical issues you need to watch out for and how to create a simple preventive brewery maintenance plan you can stick to.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/limblecmms.com\/learn\/industry-maintenance\/brewery\/\" \/>\n<meta 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