{"id":30575,"date":"2025-04-03T15:13:22","date_gmt":"2025-04-03T21:13:22","guid":{"rendered":"https:\/\/limblecmms.com\/?post_type=customer-story&#038;p=30575"},"modified":"2025-04-10T10:30:10","modified_gmt":"2025-04-10T16:30:10","slug":"cornerstone-building-brands","status":"publish","type":"customer-story","link":"https:\/\/limblecmms.com\/customer-story\/cornerstone-building-brands\/","title":{"rendered":"Cornerstone\u2019s secret to preventive maintenance success"},"content":{"rendered":"\n<p>Cornerstone Building Brands is the largest manufacturer of exterior building products in North America, with over 50 plants supporting its diverse operations. Known for delivering high-quality, innovative solutions to customers across residential and commercial markets, Cornerstone\u2019s success depends on the reliability of its manufacturing processes.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-challenge\">Challenge<\/h2>\n\n\n\n<p>When Maintenance Hero Award winner Ronnie Woodall joined Cornerstone as the Regional Maintenance &amp; Production Manager, the company\u2019s maintenance teams relied on spreadsheets and paper-based work orders to complete their work. This manual approach to maintenance management often led to a high rate of reactive maintenance and numerous inefficiencies.&nbsp;Key challenges included:<\/p>\n\n\n\n    <div id=\"list_icons-block_44566fe04091d6e54e4482bbccff8fd9\" class=\"list-icons-block \" style=\"background-color: #ffffff; color: #000000;\">\n        <div class=\"container\">\n            <ul class=\"custom-list\">\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Limited visibility\u00a0into maintenance performance and downtime root causes<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Reactive maintenance culture,\u00a0which diverted resources away from PMs<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Data limitations\u00a0that made it challenging to report metrics and optimize resources\u00a0\u00a0<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Cross-functional communication\u00a0gaps\u00a0between production, tool-change, and maintenance teams<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Lack of standardization\u00a0that led to process inconsistencies and a lack of data integrity<\/span>\n                    <\/li>\n                            <\/ul>\n        <\/div>\n    <\/div>\n\n    <style type=\"text\/css\">\n        #list_icons-block_44566fe04091d6e54e4482bbccff8fd9 {\n            padding: 20px;\n            border-radius: 10px;\n            text-align: left;\n        }\n        .custom-list {\n            list-style: none;\n            padding: 0;\n        }\n        .list-item {\n            display: flex;\n            align-items: center;\n            margin-bottom: 10px;\n        }\n        .icon {\n            margin-right: 10px;\n        }\n        .list-text {\n            font-size: 16px;\n        }\n    <\/style>\n\n\n\n<p>These issues directly impacted equipment performance, maintenance efficiency, executive decision-making, and overall morale.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-solution\">Solution<\/h2>\n\n\n\n<p>Woodall set out to modernize Cornerstone\u2019s maintenance operations by finding a solution that would help them improve their preventive maintenance program and surface critical data insights. He had experience with various CMMS platforms and knew exactly what he was looking for to help achieve his goals. After seeing Limble\u2019s user-friendly interface and custom reports in action, he knew it was the best solution for Cornerstone. Once implemented, Limble delivered immediate benefits.<\/p>\n\n\n\n    <div id=\"list_icons-block_30f0e9db794fb266386740e53e0e7442\" class=\"list-icons-block \" style=\"background-color: #ffffff; color: #000000;\">\n        <div class=\"container\">\n            <ul class=\"custom-list\">\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Data-driven reporting: Limble enabled Woodall to capture, analyze, and share real-time metrics, such as downtime hours, labor utilization, and PM completion rates<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Proactive maintenance: Teams shifted from \u201cfirefighting\u201d to achieving PM goals, supported by automated PM scheduling and simple task prioritization<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Team accountability: Woodall ensured transparency and accountability across departments by integrating tool-change teams and production supervisors into Limble<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Scalable implementation: Following success at their initial location in Weston, North Carolina, Woodall began implementing Limble at Rocky Mount, Virginia \u2013 the largest extrusion plant in the U.S. \u2013 and supported the rollout across additional locations<\/span>\n                    <\/li>\n                                    <li class=\"list-item\">\n                                                    <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Checkbox.svg\" alt=\"Icon\" class=\"icon\" style=\"width: 24px; height: 24px;\">\n                                                <span class=\"list-text\" style=\"color: #000000;\">Enterprise-level standardization: Limble\u2019s centralized platform enabled consistent asset management practices, maintenance processes, and unified reporting across facilities<\/span>\n                    <\/li>\n                            <\/ul>\n        <\/div>\n    <\/div>\n\n    <style type=\"text\/css\">\n        #list_icons-block_30f0e9db794fb266386740e53e0e7442 {\n            padding: 20px;\n            border-radius: 10px;\n            text-align: left;\n        }\n        .custom-list {\n            list-style: none;\n            padding: 0;\n        }\n        .list-item {\n            display: flex;\n            align-items: center;\n            margin-bottom: 10px;\n        }\n        .icon {\n            margin-right: 10px;\n        }\n        .list-text {\n            font-size: 16px;\n        }\n    <\/style>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-results\">Results<\/h2>\n\n\n\n    <blockquote id=\"result_icons-block_0c2275940f4cbc732c0bbf17a9bf2788\" class=\"result_icons \">\n        <div class=\"result-container\">\n            <div class=\"row\">\n                                    <div class=\"col-md-4 text-center\">\n                        <div class=\"result_icons_stat_box\">\n                        <div class=\"icon_bx_rs\">\n                                                            <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Audit_Light.svg\" alt=\"Icon\" class=\"icon\">\n                                                    <\/div>\n                                                            <h3 style=\"color: #000000;\">\n                                    99%                                <\/h3>\n                                                                                        <p style=\"color: #000000;\">\n                                    PM completion rate                                <\/p>\n                                                    <\/div>\n                    <\/div>\n                                    <div class=\"col-md-4 text-center\">\n                        <div class=\"result_icons_stat_box\">\n                        <div class=\"icon_bx_rs\">\n                                                            <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/List_Light.svg\" alt=\"Icon\" class=\"icon\">\n                                                    <\/div>\n                                                            <h3 style=\"color: #000000;\">\n                                    80%                                <\/h3>\n                                                                                        <p style=\"color: #000000;\">\n                                    planned vs. reactive maintenance\u00a0                                <\/p>\n                                                    <\/div>\n                    <\/div>\n                                    <div class=\"col-md-4 text-center\">\n                        <div class=\"result_icons_stat_box\">\n                        <div class=\"icon_bx_rs\">\n                                                            <img decoding=\"async\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Reduced-Downtime_Light.svg\" alt=\"Icon\" class=\"icon\">\n                                                    <\/div>\n                                                            <h3 style=\"color: #000000;\">\n                                    63%                                <\/h3>\n                                                                                        <p style=\"color: #000000;\">\n                                    decrease in the number of downtime events                                <\/p>\n                                                    <\/div>\n                    <\/div>\n                            <\/div>\n        <\/div>\n    <\/blockquote>\n\n\n\n<p>Cornerstone has achieved transformational results across its facilities with Limble. Woodall uses Limble to track key metrics and deliver actionable insights to the executive team, enabling data-driven decisions that optimize maintenance operations and maximize production.<\/p>\n\n\n<!-- <blockquote id=\"testimonial-block_02689fc9cdf1d7e7c16e5398bb730632\" class=\"testimonial \">\n    <p>Limble is the easiest platform to navigate. It takes minutes to complete a task, even for team members who aren\u2019t tech-savvy.<\/p>\n    <cite>\n        <span>Ronnie Woodall<\/span>\n        <span>Regional Maintenance &amp; Production Manager<\/span>\n    <\/cite>\n<\/blockquote>\n<style type=\"text\/css\">\n    #testimonial-block_02689fc9cdf1d7e7c16e5398bb730632 {\n        background: #E7F0FA;\n        color: #000000;\n    }\n<\/style> -->\n\n<div id=\"testimonial-block_02689fc9cdf1d7e7c16e5398bb730632\" class=\"key-tcards single-tcard-elem  testimonial kd-cardchild-block_02689fc9cdf1d7e7c16e5398bb730632\" style=\"background-color: #E7F0FA;\" >\n    <div class=\"tcards-image\"><\/div>\n    <div class=\"tcards_wrapper\">\n        <div class=\"tcards_message\"><h6 style=\"color: #000000;\">\u201cLimble is the easiest platform to navigate. It takes minutes to complete a task, even for team members who aren\u2019t tech-savvy.\u201d<\/h6><\/div>\n        <div class=\"tcards_header\">\n            <span class=\"tcards-name\" style=\"color: #000000;\">Ronnie Woodall<span class=\"tcards-job\" style=\"color: #000000;\">Regional Maintenance &amp; Production Manager<\/span><\/span>\n        <\/div>\n    <\/div>\n<div>\n<\/div><\/div>\n\n\n\n\n\n<p>With widespread adoption across the team, Cornerstone consistently tracks all maintenance key performance indicators (KPIs) within Limble, including labor utilization, PM completion rate, and downtime hours.&nbsp;With these insights at his fingertips, Woodall saw his team was at 100% labor utilization but still couldn\u2019t complete all their PMs on time \u2014 a clear sign they were understaffed. Fortunately, Limble provided the data he needed to justify hiring a dedicated PM technician, making it easy to get approval quickly.&nbsp;With the additional technician and Limble optimizing their operations, Cornerstone was able to meet their ambitious goal of 99% PM completion. Woodall emphasizes how this \u201cshift from firefighting to a proactive maintenance culture\u201d has boosted overall efficiency, allowing technicians to focus on the most critical tasks.<\/p>\n\n\n\n<p>Woodall has also leveraged the data in Limble to drive a new corporate initiative for identifying problematic assets or \u201cbad actors\u201d and proactively employing corrective actions. With this new program and a near-perfect PM completion rate, Cornerstone has reduced downtime occurrences by 63%, boosting equipment reliability and ensuring their production goals are consistently met.&nbsp;<\/p>\n\n\n\n<p>This success hasn\u2019t gone unnoticed. Limble delivers company-wide visibility into maintenance operations and KPIs, showcasing Woodall and his team\u2019s impressive impact on larger company goals: \u201cWith Limble I can build custom reports and feel 100% confident in the accuracy of the data I\u2019m reporting each week. Reliable reporting has had a huge impact across multiple locations,\u201d Woodall explains. Woodall\u2019s effective use of Limble has made such a difference that Cornerstone\u2019s leadership team expanded his area of oversight, asking him to implement his approach across multiple plants.&nbsp;<\/p>\n\n\n<!-- <blockquote id=\"testimonial-block_3776b7426226166d87dc7f521aa4c2b4\" class=\"testimonial \">\n    <p>Limble makes maintenance visible across the organization. It\u2019s helped us get recognition for our hard work and build better relationships with production teams.<\/p>\n    <cite>\n        <span>Ronnie Woodall<\/span>\n        <span>Regional Maintenance &amp; Production Manager<\/span>\n    <\/cite>\n<\/blockquote>\n<style type=\"text\/css\">\n    #testimonial-block_3776b7426226166d87dc7f521aa4c2b4 {\n        background: #E7F0FA;\n        color: #000000;\n    }\n<\/style> -->\n\n<div id=\"testimonial-block_3776b7426226166d87dc7f521aa4c2b4\" class=\"key-tcards single-tcard-elem  testimonial kd-cardchild-block_3776b7426226166d87dc7f521aa4c2b4\" style=\"background-color: #E7F0FA;\" >\n    <div class=\"tcards-image\"><\/div>\n    <div class=\"tcards_wrapper\">\n        <div class=\"tcards_message\"><h6 style=\"color: #000000;\">\u201cLimble makes maintenance visible across the organization. It\u2019s helped us get recognition for our hard work and build better relationships with production teams.\u201d<\/h6><\/div>\n        <div class=\"tcards_header\">\n            <span class=\"tcards-name\" style=\"color: #000000;\">Ronnie Woodall<span class=\"tcards-job\" style=\"color: #000000;\">Regional Maintenance &amp; Production Manager<\/span><\/span>\n        <\/div>\n    <\/div>\n<div>\n<\/div><\/div>\n\n\n\n\n\n<p>Beyond the measurable improvements in KPIs, Limble has also positively affected team communication and morale. Having one platform where cross-functional teams can collaborate has been a \u201cgame changer,\u201d Woodall notes. With downtime tracking readily accessible for the production and tool-change teams, Maintenance has increased accountability, resolved issues faster, and kept operations running smoothly. Scheduling has also improved dramatically. Thanks to real-time visibility into open work orders, it is now easier than ever for teams to plan their work each day.&nbsp;<\/p>\n\n\n\n<p>Cornerstone Building Brands\u2019 experience with Limble isn\u2019t just a success story \u2013&nbsp;it\u2019s a blueprint for what\u2019s possible when maintenance teams are empowered with the right tools. By turning data into decisions, chaos into clarity, and firefighting into proactive maintenance, Ronnie Woodall and his team have redefined efficient, high-impact maintenance. From a 99% PM completion rate to enterprise-wide accountability, Limble didn\u2019t just streamline operations \u2013 it elevated them.<\/p>\n\n\n\n<p><\/p>\n","protected":false},"featured_media":30826,"template":"","industry":[709],"use-case":[],"class_list":["post-30575","customer-story","type-customer-story","status-publish","has-post-thumbnail","hentry","industry-manufacturing"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.7.1 (Yoast SEO v25.7) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Cornerstone\u2019s secret to preventive maintenance success | Limble CMMS<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/limblecmms.com\/customer-story\/cornerstone-building-brands\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" 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