{"id":17817,"date":"2024-06-21T12:48:35","date_gmt":"2024-06-21T18:48:35","guid":{"rendered":"https:\/\/limblecmms.com\/?p=17817"},"modified":"2025-06-09T11:38:47","modified_gmt":"2025-06-09T17:38:47","slug":"manufacturing-safety","status":"publish","type":"post","link":"https:\/\/limblecmms.com\/blog\/manufacturing-safety\/","title":{"rendered":"Manufacturing safety topics you can\u2019t skip"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p><span style=\"font-weight: 400;\">Within <\/span><a href=\"https:\/\/limblecmms.com\/industry\/manufacturing-maintenance-software\/\"><span style=\"font-weight: 400;\">manufacturing organizations<\/span><\/a><span style=\"font-weight: 400;\">, employees come in contact with a range of potential hazards during an average workday. Safety is a round-the-clock priority and an utter necessity for any manufacturer hoping to avoid significant amounts of <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/unplanned-downtime\/\"><span style=\"font-weight: 400;\">unplanned downtime<\/span><\/a><span style=\"font-weight: 400;\"> and expenses.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The number of workplace deaths and injuries has <\/span><a href=\"https:\/\/www.osha.gov\/data\/commonstats#:~:text=OSHA%20is%20Making%20a%20Difference&amp;text=Worker%20deaths%20in%20America%20are,2.7%20per%20100%20in%202022.\"><span style=\"font-weight: 400;\">dropped significantly<\/span><\/a><span style=\"font-weight: 400;\"> since the Occupational Safety and Health Administration (OSHA) was established in 1971. In 1972 businesses experienced 10.9 incidents per 100 employees. A half-century later, that figure is down to 2.7 per 100 and daily workplace deaths are down more than 60% nationwide. Even still, safety training remains an imperative for manufacturers and all types of businesses.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Why is safety training essential in manufacturing?\u00a0<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Keeping employees safe isn\u2019t just the responsible thing to do. A safe work environment ensures that organizations always remain efficient and productive. The National Safety Council estimates that the <\/span><a href=\"https:\/\/injuryfacts.nsc.org\/work\/costs\/work-injury-costs\/\"><span style=\"font-weight: 400;\">cost of workplace injuries<\/span><\/a><span style=\"font-weight: 400;\"> totaled $167 billion in 2022. This figure includes medical expenses, administrative costs, as well as lost wages and productivity. Simply put, it pays to enforce safety standards and maintain an accident-free workplace.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Safety training should make up a significant portion of the onboarding process for all new hires, but the training process shouldn\u2019t end once employees are comfortably situated on your team. Consider your safety programs a perpetual work in progress and engage your team on an ongoing basis both to confirm their understanding and to drive process improvements.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Manufacturing safety topics to discuss with your team<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">A thorough <\/span><a href=\"https:\/\/limblecmms.com\/blog\/manufacturing-safety-training-a-simple-guide\/\"><span style=\"font-weight: 400;\">safety training program<\/span><\/a><span style=\"font-weight: 400;\"> protects your employees, keeps your facilities running smoothly, and prepares your team to address unexpected incidents. Here are a few of the manufacturing safety topics you should make sure to cover through <\/span><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-training\/\"><span style=\"font-weight: 400;\">training sessions<\/span><\/a><span style=\"font-weight: 400;\"> and readily accessible documents.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Lockout Tagout (LOTO) procedures<\/span><\/h3>\n<p><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/lockout-tagout\/\"><span style=\"font-weight: 400;\">LOTO procedures<\/span><\/a><span style=\"font-weight: 400;\"> help to ensure potentially dangerous energy stored within machinery is safely discharged. Successfully <\/span><a href=\"https:\/\/limblecmms.com\/blog\/lockout-tagout-procedure-and-loto-program\/\"><span style=\"font-weight: 400;\">locking out and tagging out equipment<\/span><\/a><span style=\"font-weight: 400;\"> ensures it will not inadvertently start during maintenance activities and injure technicians.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Personal protective equipment (PPE) regulations<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Protective gear like hard hats, gloves, and facemasks shield your staff from workplace hazards. Your organization\u2019s PPE requirements will depend on the nature of your facilities, the equipment you use, and the presence of risk factors like hazardous fumes. You might impose facility-wide PPE guidelines or include details on the required PPE in your work orders for specific assets and systems.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Depending on the facility or task in question, personal protective equipment might include:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Protective gloves<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Protective eyewear<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Hardhats<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Facemasks<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Specialized footwear like non-slip shoes<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Unfortunately, PPE violations are among the <\/span><a href=\"https:\/\/osha.gov\/top10citedstandards\"><span style=\"font-weight: 400;\">most common safety hazards<\/span><\/a><span style=\"font-weight: 400;\"> cited by OSHA. Choosing comfortable equipment and clearly communicating the importance of safety standards can help discourage employees from bending the rules and putting themselves at risk.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Fire safety and prevention<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Industrial fires can devastate businesses, contributing to significant losses or leaving them out of commission altogether. The National Fire Protection Association (NFPA) reports that industrial and manufacturing facilities experience <\/span><a href=\"https:\/\/www.nfpa.org\/education-and-research\/research\/nfpa-research\/fire-statistical-reports\/fires-in-us-industrial-or-manufacturing-properties\"><span style=\"font-weight: 400;\">more than 35,000 fires each year<\/span><\/a><span style=\"font-weight: 400;\">. These disasters result in an average of 1 to 2 fatalities per year and cost businesses around half a billion dollars.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Blazes could originate from sources like combustible dust or flammable liquids and gasses used throughout production processes. Your prevention and response plans should include details on all potential sources of fire and detailed guides on extinguishing small fires, evacuating your facilities, and, when necessary, getting in contact with the appropriate emergency responders.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Slip, trip, and fall protection\u00a0<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Here\u2019s how OSHA breaks down the difference between these types of incidents:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">A slip occurs when someone loses their balance due to a lack of traction. Environmental factors like spills or snow and ice can increase the likelihood of slipping-related accidents and injuries.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">A trip occurs when someone\u2019s foot makes contact with an object and their momentum causes them to lose their balance. Keeping facilities clean and organized cuts down on tripping risks and accidents.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">The most common cause of workplace fatalities, falls occur when an individual loses their center of balance. Insufficient safety protocols and PPE requirements can increase the risk of falls and the severity of fall-related injuries.\u00a0\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">Training on slip, trip, and fall prevention should cover all potential risk factors and introduce methods for addressing them. You may, for example, introduce <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/routine-maintenance\/\"><span style=\"font-weight: 400;\">routine inspections<\/span><\/a><span style=\"font-weight: 400;\"> to discourage the accumulation of grease around specific assets. During high-risk seasons your maintenance team may carry out additional <\/span><a href=\"https:\/\/limblecmms.com\/strategies\/preventive-maintenance\/\"><span style=\"font-weight: 400;\">preventive maintenance<\/span><\/a><span style=\"font-weight: 400;\"> measures like shoveling and salting the areas around your facilities.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Machine safeguards<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Many of your assets may include components that could pose injury risks. Safeguards for these assets will keep your employees out of harm\u2019s way throughout daily operations and maintenance activities. Make sure you\u2019ve considered all possible risk factors for each of your assets and that <\/span><a href=\"https:\/\/limblecmms.com\/blog\/work-order\/\"><span style=\"font-weight: 400;\">work orders<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/limblecmms.com\/blog\/standard-operating-procedure-sop\/\"><span style=\"font-weight: 400;\">SOPs<\/span><\/a><span style=\"font-weight: 400;\"> include details on staying safe.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Chemical safety guidelines<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Your organization may need to adhere to especially strict, industry-specific safety standards if you use, manufacture, or distribute potentially hazardous chemicals. Chemical safety training sessions or programs should include details on the following:<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Safely handling and disposing of hazardous chemicals<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Appropriate personal protective equipment for handling different types of chemicals<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Addressing and cataloging emergencies related to chemical hazards\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">OSHA\u2019s <\/span><a href=\"https:\/\/www.osha.gov\/hazcom\/\"><span style=\"font-weight: 400;\">Hazard Communication (HazCom) standards<\/span><\/a><span style=\"font-weight: 400;\"> offer guidance for classifying potentially dangerous chemicals and sharing details about them.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Reporting procedures<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">It\u2019s not enough to train your team on recognizing and preventing safety hazards. What happens when they can\u2019t stop an incident from occurring and need to execute a response procedure? Make sure to train your team on processes for addressing hazards and workplace accidents. Putting clear processes in place ahead of time can make the difference between overcoming a small incident and experiencing a catastrophic emergency.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Best practices for safety training programs<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Make your training programs part of a culture of safety with these tips.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Consult your team<\/b><span style=\"font-weight: 400;\">: Don\u2019t treat safety training like a one-person project. Building your program with insights from stakeholders throughout the organization will promote compliance because employees will feel a sense of ownership over safety standards and procedures.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Practice audits<\/b><span style=\"font-weight: 400;\">: If your organization is subject to audits by third-party inspectors, make sure to conduct preliminary audits of your own. Scrutinizing your operations the way a third party would could help uncover risk factors that have gone unnoticed and ensure maintenance team members always adhere to safety standards.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Revisit and revise<\/b><span style=\"font-weight: 400;\">: Your safety training programs should grow and evolve alongside your business. Review performance data and consult your team on an ongoing basis to ensure your approach to training remains suited to business needs and challenges.\u00a0<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Maintenance departments and manufacturing safety<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Your maintenance personnel play a crucial role in keeping your facilities safe and productive. Preventive maintenance work preemptively eliminates risk factors to reduce the likelihood and severity of incidents. Here are just a few of the ways your maintenance team supports manufacturing safety:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Regularly inspecting assets ensures they\u2019re always working properly and offers an opportunity to proactively spot risk factors like\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Risk assessments uncover potential safety concerns and injury risks resulting from hazards like outdated equipment, expired fire extinguishers, or insufficient machine guards.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Routine <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/facility-maintenance\/\"><span style=\"font-weight: 400;\">facility inspections and maintenance activities<\/span><\/a><span style=\"font-weight: 400;\"> keep workspaces clean and free from potential tripping and slipping hazards.\u00a0<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Maintenance software and manufacturing safety\u00a0<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Maintenance management software enables manufacturers to optimize their safety programs and promote a culture characterized by both safety and innovation. Here\u2019s just some of what implementing a <\/span><a href=\"https:\/\/limblecmms.com\/cmms\/cmms-software\/\"><span style=\"font-weight: 400;\">CMMS platform<\/span><\/a><span style=\"font-weight: 400;\"> will enable your team to accomplish:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Centralize documents like safety manuals and training materials for easy access and distribution.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Enable <\/span><a href=\"https:\/\/limblecmms.com\/cmms\/reports-dashboards\/\"><span style=\"font-weight: 400;\">reporting and analysis<\/span><\/a><span style=\"font-weight: 400;\"> of safety data to identify areas for improvement and build a safety culture characterized by continuous improvement.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Enforce compliance thanks to increased visibility into daily operations. <\/span><\/li>\n<\/ul>\n<p>[vc_row content_placement=&#8221;middle&#8221; css_animation=&#8221;fadeInDown&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1699310630716{margin-top: 30px !important;margin-bottom: 50px !important;padding-top: 50px !important;padding-bottom: 50px !important;background-color: #dde4e8 !important;border-radius: 20px !important;}&#8221;][vc_column width=&#8221;2\/3&#8243; css=&#8221;.vc_custom_1699310302582{padding-left: 25px !important;}&#8221;]<header class=\"kd-section-title col-lg-12 text-left  subtitle-below-title    vc_custom_1707422252950\" ><h3 class=\"separator_off\" >Free Essential Guide to CMMS<\/h3><p class=\"subtitle\" >Discover everything you need to know about CMMS in this comprehensive guide. Begin your maintenance journey now!<\/p><\/header><a  href=\"https:\/\/limblecmms.com\/resources\/free-cmms-guide\/\"  target=\"_self\"  title=\"Download Now\"  class=\"tt_button tt_primary_button btn_primary_color  button-center button-action-link icon_right\" ><span class=\"prim_text\">Get the Guide<\/span><span class=\"fas fa-angle-right iconita\" ><\/span><\/a>[\/vc_column][vc_column width=&#8221;1\/3&#8243;][vc_single_image source=&#8221;external_link&#8221; external_img_size=&#8221;256&#215;350&#8243; alignment=&#8221;center&#8221; css=&#8221;.vc_custom_1716905999305{padding-bottom: 10px !important;}&#8221; custom_src=&#8221;https:\/\/3975608.fs1.hubspotusercontent-na1.net\/hubfs\/3975608\/Content%20Downloads\/CMMS%20Guide%20mockup.png&#8221;][\/vc_column][\/vc_row]<\/p>\n<h2><span style=\"font-weight: 400;\">Manufacturing safety resources<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">These documents from OSHA cover a range of manufacturing safety topics and offer useful details for reviewing the efficacy and compliance of your safety procedures.\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><a href=\"https:\/\/www.osha.gov\/data\/sic-manual\/division-d\"><span style=\"font-weight: 400;\">OSHA resources for manufacturers<\/span><\/a><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><a href=\"https:\/\/www.osha.gov\/complianceassistance\/industry\"><span style=\"font-weight: 400;\">More industry-specific OSHA resources<\/span><\/a><\/li>\n<\/ul>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Within manufacturing organizations, employees come in contact with a range [&hellip;]<\/p>\n","protected":false},"author":77,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[736],"tags":[],"class_list":["post-17817","post","type-post","status-publish","format-standard","hentry","category-compliance-safety"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.7.1 (Yoast SEO v25.7) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Manufacturing Safety Topics You Can\u2019t Skip | Limble CMMS<\/title>\n<meta name=\"description\" content=\"Build effective training programs and maintain safer facilities with this guide to can\u2019t-miss manufacturing safety topics.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/limblecmms.com\/learn\/compliance-safety\/manufacturing-safety\/\" 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