{"id":17047,"date":"2024-04-25T15:46:30","date_gmt":"2024-04-25T21:46:30","guid":{"rendered":"https:\/\/limblecmms.com\/?p=17047"},"modified":"2025-05-30T13:02:18","modified_gmt":"2025-05-30T19:02:18","slug":"small-business-inventory","status":"publish","type":"post","link":"https:\/\/limblecmms.com\/blog\/small-business-inventory\/","title":{"rendered":"Inventory management for small businesses"},"content":{"rendered":"<p><span style=\"font-weight: 400;\">An effective business inventory management strategy is essential for any company that utilizes spare parts\u2014whether for production or asset maintenance. By keeping an organized inventory of the parts, tools, and resources needed most, businesses of all sizes can increase efficiency, reduce downtime, and lengthen asset lifespan.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In this article, we\u2019ll provide an overview of inventory management for small businesses, including how it works, common challenges, and tips for managing small business inventory and stock control.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">What is inventory management?<\/span><\/h2>\n<p><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-inventory-management\/\"><span style=\"font-weight: 400;\">Inventory management<\/span><\/a><span style=\"font-weight: 400;\"> is the process of organizing and monitoring parts, products, or other stock of items efficiently. A good inventory management strategy is a priority for many types of organizations from small retail businesses to large corporate entities.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Inventory management is especially important for businesses that keep a stock of spare parts for maintenance and production. It helps organizations keep track of spare parts, effectively plan for reordering, quickly find and use parts when needed, and ultimately keep operations running smoothly.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">How does inventory management work?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Effective inventory management helps companies stay organized and provides data to help manage stock levels. It may look different from company to company, but the basic steps consist of the following:\u00a0<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Taking stock of current inventory levels.<\/b><span style=\"font-weight: 400;\"> Make a categorized list of all the spare parts in your organization\u2019s inventory.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Systematically organizing your spare parts room or counter.<\/b><span style=\"font-weight: 400;\"> Ensure that priority parts are easy to find and access and that the oldest parts are used first.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Keeping a bill of materials (BOM).<\/b><span style=\"font-weight: 400;\"> Include instructions for each spare part in your inventory.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Developing <\/b><a href=\"https:\/\/limblecmms.com\/blog\/standard-operating-procedure-sop\/\"><b>standard operating procedures (SOPs)<\/b><\/a><span style=\"font-weight: 400;\"> for your inventory management plan. Ensure that all involved employees are trained on the plan.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Monitoring and tracking inventory levels.<\/b><span style=\"font-weight: 400;\"> A cloud-based solution can provide efficiency and access to critical information and data.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Ordering new inventory when stock is low.<\/b><span style=\"font-weight: 400;\"> Regularly review and adjust when to reorder based on consumption rates and lead times to maintain optimal inventory levels.\u00a0<\/span><\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">While inventory management can be much more involved than this, particularly if your organization holds a more extensive stock of spare parts, these basic steps will help you begin to implement a thoughtful strategy.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Why is inventory management important?<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Inventory management may seem like a low priority, but having the right inventory available at all times can support several workflows and outcomes within an organization:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Improved productivity<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Better planning and resource forecasting<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Improved <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/asset-lifecycle-management\/\"><span style=\"font-weight: 400;\">asset lifecycle<\/span><\/a><span style=\"font-weight: 400;\"> and longevity<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Resource efficiency<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">More effective and efficient workflows for purchase orders<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Better customer satisfaction<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">An effective and streamlined inventory management system contributes to an effective maintenance strategy. By maintaining a sufficient, yet not wasteful, stock of spare parts and keeping them organized, organizations can better manage and maintain their assets and replace parts on schedule.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Challenges of inventory management for maintenance teams<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Like most internal strategies, inventory management is not without its difficulties. In order to do it well, maintenance teams must take strides to prevent and overcome the following challenges.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Forecasting and getting inventory levels right<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Forecasting without the right tools can be a daunting task. Managing inventory levels to ensure the company always has the parts available for any given task is crucial for proper inventory management. But maintaining too much inventory can be a wasteful use of space and money, especially for small businesses where space and resources are at a premium.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Managing inventory during a supply chain crunch<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">When supply chain demand changes, it can create challenges for inventory management. Supply chain issues make it difficult to keep stock of the parts you need. Keeping stock levels up is important. It\u2019s also helpful to have a trusted supplier who can meet your organization\u2019s needs.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Limited visibility to inventory<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Without an organized inventory management strategy, maintenance teams may have limited visibility into the company\u2019s inventory. Limited visibility can lead to reordering parts already in stock, creating storage issues and impacting profitability.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Inefficient inventory and warehouse management processes<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Many of these challenges stem from a poor or inefficient inventory management process, but that is also a challenge in itself. An inefficient inventory management process makes it difficult for maintenance employees to do their jobs, impacting productivity, profits, asset longevity, employee safety, and more.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Identifying incorrectly located material<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Poor inventory management practices lead to raw materials and spare parts being placed in the wrong locations. When this occurs, it prolongs regularly <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/scheduled-maintenance\/\"><span style=\"font-weight: 400;\">scheduled maintenance<\/span><\/a><span style=\"font-weight: 400;\"> tasks as employees work to locate the misplaced materials.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Managing inventory waste and defects<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">One aspect of inventory management is identifying waste or spare parts that are expired or no longer effective. In this same boat, when supplies are received, some parts may be defective and unusable.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">It is critical that organizations account for the management of waste and defects in their parts inventory with an organized and thoughtful process.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Lack of centralized inventory hub<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Organizations should keep a <\/span><a href=\"https:\/\/limblecmms.com\/blog\/spare-parts-management\/\"><span style=\"font-weight: 400;\">centralized hub to store and manage spare parts<\/span><\/a><span style=\"font-weight: 400;\"> for effective inventory management. Without a hub, parts become difficult to track down, creating delays in maintenance tasks that contribute to unplanned production downtime.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Understanding the challenges, following inventory management best practices, and creating an effective inventory management plan can help your organization identify and fix these problems.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Top inventory management techniques<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The best inventory management plan combines strategies that streamline parts tracking and use data for better decision-making.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Accurate forecasting with data<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Forecasting is a crucial part of an effective inventory system. By taking parts usage history into account along with maintenance and repair plant, organizations are able to forecast parts needs much more accurately. A forecasting solution allows maintenance managers to make informed decisions when managing and ordering spare parts. This strategy is most effective when used with capable <\/span><a href=\"https:\/\/limblecmms.com\/cmms\/spare-parts-inventory-software\/\"><span style=\"font-weight: 400;\">spare parts management software<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Just-in-time (JIT) inventory management<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">JIT is a <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/lean-maintenance\/\"><span style=\"font-weight: 400;\">lean manufacturing method<\/span><\/a><span style=\"font-weight: 400;\"> where inventory levels are kept at the minimum necessary. At its extreme, this method involves suppliers delivering spare parts to be used right when needed, eliminating the need for large spare parts storage.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">However, it is wise to keep this process in balance with your needs by keeping minimal spare parts storage, particularly for your most critical or frequently used parts. If you plan to use the JIT method, this can help ensure you don\u2019t face <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/unplanned-downtime\/\"><span style=\"font-weight: 400;\">unplanned downtime<\/span><\/a><span style=\"font-weight: 400;\"> if timelines are missed.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">First-in-First-Out (FIFO) method<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The FIFO method for parts management ensures organizations use older spare parts first and that these parts don\u2019t sit in the back of a storage room collecting dust until their expiration date has passed. Categorize and prioritize parts by the dates on which they are received.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Inventory management software can help companies organize and ensure that parts are used according to this method.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">ABC analysis for prioritizing types of inventory<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">ABC analysis is a method for prioritizing spare parts based on their importance, value, and usage.\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>A items<\/b><span style=\"font-weight: 400;\"> typically represent 20% of the total number of spare parts but contribute to 80% of the total inventory value. Generally speaking, these are frequently used critical spares that cost more and require tight control and accurate forecasting.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>B items<\/b><span style=\"font-weight: 400;\"> make up about 30% of your spare parts quantities on hand and contribute 15% of the total value. These items are moderately important and demand balanced inventory control methods.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>C items<\/b><span style=\"font-weight: 400;\"> comprise 50% of spare parts but only contribute 5% of the total value of the inventory. These parts are generally low-cost, non-critical spares that can be managed with more relaxed strategies.\u00a0<\/span><\/li>\n<\/ul>\n<h3><span style=\"font-weight: 400;\">Cloud-based inventory management software<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Spreadsheets won\u2019t cut it anymore. Companies that utilize cloud-based inventory management software are able to create much more sophisticated and effective inventory management programs. These solutions help streamline work orders and parts management and utilize data analysis to provide more accurate forecasting of inventory turnover.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Barcode inventory tracking system<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">A barcode inventory tracking system offers an efficient solution for identifying parts and managing stock levels accurately. Barcode scanning technology allows companies to swiftly identify items reaching low stock levels, enabling timely restock to avoid supply disruptions.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Key features of effective inventory management<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Inventory management is most effective when it is supported by the following key features:\u00a0<\/span><b><\/b><\/p>\n<ul>\n<li aria-level=\"1\"><b>Real-time tracking and monitoring: <\/b><span style=\"font-weight: 400;\">Tracking parts use in real-time allows for more accurate ordering notifications and forecasting to ensure stock levels are replenished and keep up with demand.\u00a0<\/span><\/li>\n<li aria-level=\"1\"><b>Supplier management:<\/b><span style=\"font-weight: 400;\"> A strong inventory management strategy effectively accounts for suppliers\u2019 lead times, workflows, and reliability to meet parts needs.\u00a0<\/span><\/li>\n<li aria-level=\"1\"><b>Inventory management technology: <\/b><span style=\"font-weight: 400;\">Innovative technology is available to help companies manage their spare parts. These systems often include automation of workflows, notifications, and documentation.\u00a0<\/span><\/li>\n<li aria-level=\"1\"><b>Integration with other business processes: <\/b><span style=\"font-weight: 400;\">A good inventory management system will use software that offers <\/span><a href=\"https:\/\/limblecmms.com\/integrations\/\"><span style=\"font-weight: 400;\">integrations <\/span><\/a><span style=\"font-weight: 400;\">with other systems, such as CRM, accounting software, and sales channels that meet your business needs.\u00a0<\/span><\/li>\n<li aria-level=\"1\"><b>Training and documentation: <\/b><span style=\"font-weight: 400;\">To ensure consistency and accuracy, it is essential to document and train personnel on inventory management procedures.\u00a0<\/span><\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\"><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Best inventory management software and technologies<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Technology goes through frequent innovation to meet the evolving demands of businesses. Software solutions and inventory management tools allow manufacturing and industrial facilities to enhance all areas of their operations, including parts inventory.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Take a look at some of the technologies that support proactive inventory management:\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">RFID and barcode technology\u00a0<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Radio frequency identification (RFID) and barcode scanners both use scanning technology to help identify, manage, and keep track of spare parts. These technologies use an SKU (stock keeping unit) to quickly identify parts in a digital system and automatically update<\/span><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-inventory-management\/\"><span style=\"font-weight: 400;\"> inventory levels<\/span><\/a><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Automated solutions<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Monitoring spare parts can quickly become monotonous and prone to human error. Automated solutions help streamline the more mundane aspects of parts management, like keeping inventory counts, updating BOMs, generating reports, and order management.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Computerized maintenance management systems (CMMS)<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">A modern <\/span><a href=\"https:\/\/limblecmms.com\/cmms\/\"><span style=\"font-weight: 400;\">Computerized Maintenance Management System (CMMS)<\/span><\/a><span style=\"font-weight: 400;\"> will incorporate the above solutions and integrate them with other aspects of equipment and facility maintenance programs. This technology is designed to hold a wealth of information, including work orders, maintenance schedules, parts inventory, and vendor lists. Centralizing this data assists maintenance teams in effectively managing their operations and spare parts inventories.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Additional capabilities of a CMMS include:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><a href=\"https:\/\/limblecmms.com\/blog\/asset-management-strategy\/\"><span style=\"font-weight: 400;\">Asset management<\/span><\/a><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Real-time monitoring and inventory <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-report\/\"><span style=\"font-weight: 400;\">data reports<\/span><\/a><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Tracking <\/span><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-history-records\/\"><span style=\"font-weight: 400;\">maintenance history<\/span><\/a><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Easy communication with teams<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><a href=\"https:\/\/limblecmms.com\/cmms\/cmms-mobile-app\/\"><span style=\"font-weight: 400;\">Mobile maintenance app<\/span><\/a><span style=\"font-weight: 400;\"> capabilities<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">More visibility and transparency<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Enhance your inventory management strategy today<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Limble CMMS is available to help small business owners improve their inventory management strategies. With automated solutions, streamlined communication, and a centralized hub for data collection, Limble CMMS enhances operations and employee satisfaction.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Contact us or <\/span><a href=\"https:\/\/limblecmms.com\/get-started\/\"><span style=\"font-weight: 400;\">give our free demo a try<\/span><\/a><span style=\"font-weight: 400;\"> to get started. <\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>An effective business inventory management strategy is essential for any [&hellip;]<\/p>\n","protected":false},"author":77,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[739],"tags":[],"class_list":["post-17047","post","type-post","status-publish","format-standard","hentry","category-maintenance-operations"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.7.1 (Yoast SEO v25.7) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Inventory Management for Small Businesses | Limble CMMS<\/title>\n<meta name=\"description\" content=\"Unlock small business success with efficient inventory management. 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