{"id":16978,"date":"2025-03-25T09:06:12","date_gmt":"2025-03-25T15:06:12","guid":{"rendered":"https:\/\/limblecmms.com\/?p=16978"},"modified":"2025-05-30T12:58:29","modified_gmt":"2025-05-30T18:58:29","slug":"inventory-control","status":"publish","type":"post","link":"https:\/\/limblecmms.com\/blog\/inventory-control\/","title":{"rendered":"What is Inventory Control?"},"content":{"rendered":"<p><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-inventory-management\/\"><span style=\"font-weight: 400;\">Inventory control<\/span><\/a><span style=\"font-weight: 400;\"> refers to the processes and procedures involved in overseeing your organization\u2019s inventory. <\/span><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> is just one element of your broader <\/span><span style=\"font-weight: 400;\">inventory management system<\/span><span style=\"font-weight: 400;\">. Sometimes also referred to as <\/span><span style=\"font-weight: 400;\">stock control<\/span><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> specifically concerns aspects of inventory management like monitoring <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\">, tracking inventory movements, and optimizing <\/span><span style=\"font-weight: 400;\">inventory turnover<\/span><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In short, your organization\u2019s <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program is meant to ensure that the right items are available and accessible in the necessary quantities when your <\/span><span style=\"font-weight: 400;\">maintenance team<\/span><span style=\"font-weight: 400;\"> needs them. <\/span><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> best practices can play a crucial role in <\/span><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-cost-explained\/\"><span style=\"font-weight: 400;\">minimizing maintenance costs,<\/span><\/a><span style=\"font-weight: 400;\"> preventing stockouts, and improving <a href=\"https:\/\/limblecmms.com\/metrics\/overall-operations-effectiveness\/\">overall operational efficiency<\/a> across a wide variety of industries.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Why <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> is critical for your maintenance team<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">For instance, <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> in the <\/span><a href=\"https:\/\/limblecmms.com\/industry\/manufacturing-maintenance-software\/\"><span style=\"font-weight: 400;\">manufacturing sector<\/span><\/a><span style=\"font-weight: 400;\"> may involve keeping oversight of <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\"> for <\/span><span style=\"font-weight: 400;\">raw materials<\/span><span style=\"font-weight: 400;\">, monitoring movement of spare parts between facilities, and reassessing <\/span><span style=\"font-weight: 400;\">inventory levels<\/span><span style=\"font-weight: 400;\"> after the delivery of <\/span><span style=\"font-weight: 400;\">finished goods<\/span><span style=\"font-weight: 400;\">. In <\/span><a href=\"https:\/\/limblecmms.com\/blog\/retail-store-maintenance\/\"><span style=\"font-weight: 400;\">retail<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> may be focused on tracking <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\"> across multiple locations, calculating the impact of sales trends on those levels, and establishing <\/span><span style=\"font-weight: 400;\">reorder points<\/span><span style=\"font-weight: 400;\"> based on <\/span><span style=\"font-weight: 400;\">customer demand<\/span><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In any industry, the ability of your business to effectively control your inventory will have a direct impact on your maintenance team\u2019s ability to manage your physical assets, prevent prolonged <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/downtime\/\"><span style=\"font-weight: 400;\">downtime<\/span><\/a><span style=\"font-weight: 400;\">, and maximize your organization\u2019s productivity. Businesses that struggle with <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> risk facing costly operational issues. In fact, according to an article from <\/span><a href=\"https:\/\/www.reliantfunding.com\/why-properly-managing-your-inventory-takes-priority\/\" rel=\"nofollow\"><span style=\"font-weight: 400;\">Reliant Funding,<\/span><\/a><span style=\"font-weight: 400;\"> inventory failures such as shrinkage, stockouts and <\/span><span style=\"font-weight: 400;\">overstock<\/span><span style=\"font-weight: 400;\"> are costing businesses an estimated $1.1 trillion globally every year.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The value of an <\/span><span style=\"font-weight: 400;\">effective inventory control<\/span><span style=\"font-weight: 400;\"> program cannot be overstated. Below, we\u2019ll discuss some of the key components of <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\">, including the challenges involved in <\/span><span style=\"font-weight: 400;\">effective inventory control<\/span><span style=\"font-weight: 400;\">, some popular inventory <\/span><span style=\"font-weight: 400;\">optimization<\/span><span style=\"font-weight: 400;\"> techniques, and the role emerging <\/span><span style=\"font-weight: 400;\">inventory control software<\/span><span style=\"font-weight: 400;\"> now plays in <\/span><span style=\"font-weight: 400;\">streamlining<\/span><span style=\"font-weight: 400;\"><a href=\"https:\/\/limblecmms.com\/blog\/asset-inventory-management\/\"> inventory management processes<\/a> for many businesses.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">But first, let\u2019s define some key terms.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> vs. inventory management<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> and <\/span><span style=\"font-weight: 400;\">inventory management techniques<\/span><span style=\"font-weight: 400;\"> are closely related, but there are some important distinctions. The most important distinction is the scope of these related concepts. <\/span><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> is a dimension of inventory management. Whereas inventory management refers comprehensively to the systems, strategies, and processes surrounding your organization\u2019s inventory, <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> refers more specifically to the aspects of inventory management related to monitoring in-house <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\">, tracking stock movement in your <\/span><a href=\"https:\/\/limblecmms.com\/industry\/facility-maintenance-software\/\"><span style=\"font-weight: 400;\">facilities<\/span><\/a><span style=\"font-weight: 400;\">, and identifying <\/span><span style=\"font-weight: 400;\">reorder points<\/span><span style=\"font-weight: 400;\">.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Below, we take a deeper look at some of the key distinctions between the concepts of <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> and inventory management.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Focus:<\/b> <span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> focuses on the tactical, day-to-day aspects of inventory management including <\/span><a href=\"https:\/\/limblecmms.com\/blog\/how-to-track-inventory-for-better-maintenance-management\/\"><span style=\"font-weight: 400;\">tracking <\/span><span style=\"font-weight: 400;\">stock levels<\/span><\/a><span style=\"font-weight: 400;\">, monitoring inventory movements, and optimizing utilization of materials; whereas inventory management encompasses overarching strategic and operational aspects such as inventory planning, procurement, storage, and distribution.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Objective:<\/b> <span style=\"font-weight: 400;\">Inventory control techniques<\/span><span style=\"font-weight: 400;\"> are meant to ensure that your organization has access to the required materials, in the proper quantities, at all times in order to <\/span><span style=\"font-weight: 400;\">meet customer demand<\/span><span style=\"font-weight: 400;\"> and maximize efficiency; whereas the objective of inventory management to pursue <\/span><span style=\"font-weight: 400;\">optimization<\/span><span style=\"font-weight: 400;\"> across the inventory lifecycle from procurement and price negotiation through process <\/span><span style=\"font-weight: 400;\">optimization<\/span><span style=\"font-weight: 400;\"> and delivery of final product, or liquidation of assets.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Processes: <\/b><span style=\"font-weight: 400;\">Some of the key processes involved in <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> include auditing current <\/span><span style=\"font-weight: 400;\">inventory levels<\/span><span style=\"font-weight: 400;\">, implementing <\/span><span style=\"font-weight: 400;\">reorder points<\/span><span style=\"font-weight: 400;\">, and setting optimal reorder quantities to minimize stockouts and <\/span><span style=\"font-weight: 400;\">overstock<\/span><span style=\"font-weight: 400;\">; whereas inventory management includes strategic processes such <\/span><span style=\"font-weight: 400;\">demand forecasting<\/span><span style=\"font-weight: 400;\">, procurement planning, <\/span><span style=\"font-weight: 400;\">supply chain management<\/span><span style=\"font-weight: 400;\">, and logistical planning.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Professionals:<\/b> <span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> typically falls under the purview of operations and logistics professionals, particularly in industries with high <\/span><span style=\"font-weight: 400;\">inventory turnover<\/span><span style=\"font-weight: 400;\"> rates, such as retail, manufacturing, and distribution; whereas inventory management is typically overseen by <\/span><span style=\"font-weight: 400;\">supply chain managers<\/span><span style=\"font-weight: 400;\">, procurement professionals, and senior-level executives with strategic decision-making authority.<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">The benefits of <\/span><span style=\"font-weight: 400;\">inventory control<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The benefits of developing an <\/span><span style=\"font-weight: 400;\">effective inventory control<\/span><span style=\"font-weight: 400;\"> program are considerable, particularly when it comes to the efficiency and effectiveness of your organization\u2019s maintenance operations. Below, we take a closer look at some of the proven benefits of developing a robust <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Loss prevention: <\/b><span style=\"font-weight: 400;\">First and foremost, a robust <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program with measures like <\/span><a href=\"https:\/\/limblecmms.com\/solutions\/compliance\/\"><span style=\"font-weight: 400;\">regularly scheduled audits<\/span><\/a><span style=\"font-weight: 400;\">, clear security protocols, and movement tracking using state-of-the-art <\/span><span style=\"font-weight: 400;\">inventory control software<\/span><span style=\"font-weight: 400;\"> can significantly reduce the risk and occurrence of inventory shrinkage due to theft, damage, <\/span><span style=\"font-weight: 400;\">spoilage<\/span><span style=\"font-weight: 400;\">, misplacement, or mismanagement.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Cost saving: <\/b><span style=\"font-weight: 400;\">Accurate <\/span><span style=\"font-weight: 400;\">inventory tracking<\/span><span style=\"font-weight: 400;\"> can minimize <\/span><span style=\"font-weight: 400;\">overstock<\/span> <span style=\"font-weight: 400;\">carrying costs<\/span><span style=\"font-weight: 400;\"> related to storage, handling, and <\/span><span style=\"font-weight: 400;\">spoilage<\/span><span style=\"font-weight: 400;\">, and reduce stockout costs related to equipment downtime, lost production, and expedited shipping, all of which can improve your <\/span><span style=\"font-weight: 400;\">bottom line<\/span><span style=\"font-weight: 400;\">.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Improved <\/b><b>cash flow<\/b><b>: <\/b><span style=\"font-weight: 400;\">Reducing <\/span><span style=\"font-weight: 400;\">overstock<\/span><span style=\"font-weight: 400;\"> issues can lower <\/span><span style=\"font-weight: 400;\">holding costs<\/span><span style=\"font-weight: 400;\"> and free up working capital for investment in other areas of your business<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Enhanced operational efficiency: <\/b><span style=\"font-weight: 400;\">Streamlining<\/span><span style=\"font-weight: 400;\"> aspects of <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> such as movement tracking and <\/span><span style=\"font-weight: 400;\">reorder points<\/span><span style=\"font-weight: 400;\"> ensures that maintenance teams have access to the right tools, materials, and spare parts as needed, which minimizes disruption, downtime and missed <\/span><span style=\"font-weight: 400;\">order fulfillment<\/span><span style=\"font-weight: 400;\">.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Accurate financial reporting: <\/b><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> plays a critical role in your broader inventory management program, with stock audits and <\/span><span style=\"font-weight: 400;\">inventory tracking<\/span><span style=\"font-weight: 400;\"> helping to ensure accurate recording and valuation of inventory, both of which are necessary for producing accurate financial statements and remaining compliant with accounting standards and regulations.<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> challenges<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> carries a number of clear benefits. But there are also several challenges to implementing and maintaining an <\/span><span style=\"font-weight: 400;\">effective inventory control<\/span><span style=\"font-weight: 400;\"> management program. Your organization must overcome several practical hurdles on the way to an <\/span><span style=\"font-weight: 400;\">effective inventory control<\/span><span style=\"font-weight: 400;\"> program including optimizing <\/span><span style=\"font-weight: 400;\">inventory levels<\/span><span style=\"font-weight: 400;\">, developing an effective tracking system, and onboarding <\/span><a href=\"https:\/\/limblecmms.com\/blog\/how-to-organize-a-maintenance-department\/\"><span style=\"font-weight: 400;\">your personnel and maintenance teams<\/span><\/a><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Fortunately, you do have access to a number of valuable inventory management tools, including an increasingly powerful set of <\/span><a href=\"https:\/\/limblecmms.com\/cmms\/\"><span style=\"font-weight: 400;\">Computerized Maintenance Management System (CMMS)<\/span><\/a><span style=\"font-weight: 400;\"> solutions. Below, we take a deeper look at some of the challenges your organization may face in implementing and managing a robust <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Forecasting<\/b><b> demand accurately: <\/b><span style=\"font-weight: 400;\">External factors like macroeconomic changes and\u00a0 shifts in consumer behavior can make it difficult to anticipate future demand for products, which can heighten the risk of both <\/span><span style=\"font-weight: 400;\">overstocking<\/span><span style=\"font-weight: 400;\"> and stockouts. The <\/span><span style=\"font-weight: 400;\">inventory control software<\/span><span style=\"font-weight: 400;\"> included with many CMMS platforms can help businesses respond to this challenge by using historical sales data, current market trends, and advanced analytics to deliver improved <\/span><span style=\"font-weight: 400;\">demand forecasting<\/span><span style=\"font-weight: 400;\"> models and stronger assurances that your storage room is always carrying the right <\/span><span style=\"font-weight: 400;\">amount of inventory<\/span><span style=\"font-weight: 400;\">.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Inventory tracking<\/b><b> and management: <\/b><span style=\"font-weight: 400;\">Most large-scale manufacturing operations must track and monitor inventory movement across multiple locations. The risk that items may be lost, misplaced, or damaged is often magnified as they move between warehouses or facilities. Today, many operations use sophisticated <\/span><span style=\"font-weight: 400;\">barcode<\/span><span style=\"font-weight: 400;\"> scanning technology to ensure that all items can be tracked in <\/span><span style=\"font-weight: 400;\">real time<\/span><span style=\"font-weight: 400;\">, and that their physical location is always visible through a user-friendly <\/span><span style=\"font-weight: 400;\">inventory management software<\/span><span style=\"font-weight: 400;\"> system.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Inventory data integrity:<\/b> <span style=\"font-weight: 400;\">Inventory control<\/span><span style=\"font-weight: 400;\"> errors often occur as a consequence of outdated, duplicate, missing, or inaccurate data. These <\/span><span style=\"font-weight: 400;\">discrepancies<\/span><span style=\"font-weight: 400;\"> can cause inventory distortions, which lead to <\/span><span style=\"font-weight: 400;\">overstock<\/span><span style=\"font-weight: 400;\">, stockouts, and inventory loss. Organizations can take steps to reduce and prevent data errors by standardizing a number of <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> procedures such as conducting regular stock audits, and <\/span><a href=\"https:\/\/limblecmms.com\/integrations\/\"><span style=\"font-weight: 400;\">integrating software solutions<\/span><\/a><span style=\"font-weight: 400;\"> with comprehensive inventory management functionality.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Employee training and buy-in: <\/b><span style=\"font-weight: 400;\">Your employees will play a key role in determining the effectiveness of your <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program. Codifying procedures such as stock auditing and use of <\/span><span style=\"font-weight: 400;\">inventory control software<\/span><span style=\"font-weight: 400;\"> both require total organizational buy-in. Resistance among personnel can derail implementation and generally diminish the effectiveness of any inventory management program. Your organization can overcome this challenge with comprehensive training programs, particularly for employees involved in inventory management. Be sure to also retain open lines of communication with personnel by cultivating positive feedback loops, and by placing an emphasis on continuous improvement.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Optimizing <\/b><b>inventory levels<\/b><b>: <\/b><span style=\"font-weight: 400;\">In order to <\/span><span style=\"font-weight: 400;\">optimize<\/span><span style=\"font-weight: 400;\"> your <\/span><span style=\"font-weight: 400;\">inventory levels<\/span><span style=\"font-weight: 400;\">, you must take into account a variety of factors including delivery <\/span><span style=\"font-weight: 400;\">lead time<\/span><span style=\"font-weight: 400;\">, the seasonality of demand, and the possibility of <\/span><span style=\"font-weight: 400;\">supply chain<\/span><span style=\"font-weight: 400;\"> disruptions. Businesses are solving this complex equation by using a variety of software-based <\/span><span style=\"font-weight: 400;\">inventory control techniques<\/span><span style=\"font-weight: 400;\"> such as <\/span><span style=\"font-weight: 400;\">ABC analysis<\/span><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">Economic Order Quantity<\/span><span style=\"font-weight: 400;\"> (<\/span><span style=\"font-weight: 400;\">EOQ<\/span><span style=\"font-weight: 400;\">), <\/span><span style=\"font-weight: 400;\">First In First Out<\/span><span style=\"font-weight: 400;\"> (<\/span><span style=\"font-weight: 400;\">FIFO<\/span><span style=\"font-weight: 400;\">), and <\/span><span style=\"font-weight: 400;\">Just-in-Time<\/span><span style=\"font-weight: 400;\"> (<\/span><span style=\"font-weight: 400;\">JIT<\/span><span style=\"font-weight: 400;\">) inventory management.\u00a0<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Types of inventory control systems<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">There are a number of different <\/span><span style=\"font-weight: 400;\">inventory control systems<\/span><span style=\"font-weight: 400;\"> that have proven effective in real-world settings. The <\/span><span style=\"font-weight: 400;\">right inventory control system<\/span><span style=\"font-weight: 400;\"> for your business will depend on a number of factors including your production processes, <\/span><span style=\"font-weight: 400;\">supply chain<\/span><span style=\"font-weight: 400;\"> dynamics, demand patterns and, of course, the sector in which your business operates.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In most cases, your <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program system will be shaped by your broader inventory management strategy. Below, we take a closer look at three notable <\/span><span style=\"font-weight: 400;\">inventory control systems<\/span><span style=\"font-weight: 400;\"> approaches.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Spreadsheet to control inventory: <\/b><span style=\"font-weight: 400;\">This method is often utilized by smaller businesses with modest <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\"> and less diverse inventory types. Spreadsheet-based inventory refers to the actual manual entry of inventory data by human operators. This method may be more cost-effective than some software-based solutions, but it is also labor intensive, vulnerable to <\/span><span style=\"font-weight: 400;\">human error<\/span><span style=\"font-weight: 400;\">, and ultimately, impractical for businesses with growing inventory needs.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Periodic inventory system<\/b><b>: <\/b><span style=\"font-weight: 400;\">This system relies on <\/span><span style=\"font-weight: 400;\">physical inventory counts<\/span><span style=\"font-weight: 400;\"> conducted at regular intervals. The implementation of this system is straightforward and the math is relatively simple (i.e. <\/span><span style=\"font-weight: 400;\">Cost of Goods<\/span><span style=\"font-weight: 400;\"> Sold (COGS) = (Beginning Inventory + Purchases) \u2013 Closing Inventory)<\/span><b>. <\/b><span style=\"font-weight: 400;\">However, this approach is also labor intensive, <\/span><span style=\"font-weight: 400;\">time-consuming<\/span><span style=\"font-weight: 400;\">, and impractical for businesses with large inventories and frequently moving stock. This approach can lead to outdated information and, consequently, inventory delays.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Perpetual inventory system<\/b><b>: <\/b><span style=\"font-weight: 400;\">This system updates data on <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\"> in <\/span><span style=\"font-weight: 400;\">real-time<\/span><span style=\"font-weight: 400;\"> at the point of transaction. <\/span><span style=\"font-weight: 400;\">Perpetual inventory systems<\/span><span style=\"font-weight: 400;\"> are rooted in software-based solutions, and typically provide better visibility into <\/span><span style=\"font-weight: 400;\">inventory levels<\/span><span style=\"font-weight: 400;\"> as compared to spreadsheet-based or periodic methods. Perpetual systems are also more likely to be compatible with other management systems such as ERPs.\u00a0<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Popular <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> strategies and techniques<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Organizations manage some of the <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> challenges cited above by implementing proven <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> strategies and techniques. There are a number of well-established techniques with demonstrated success at lowering <\/span><span style=\"font-weight: 400;\">inventory costs<\/span><span style=\"font-weight: 400;\">, improving <\/span><span style=\"font-weight: 400;\">demand forecasting<\/span><span style=\"font-weight: 400;\">, ensuring data accuracy and more.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Below, we take a closer look at three leading <\/span><span style=\"font-weight: 400;\">inventory control methods<\/span><span style=\"font-weight: 400;\"> as well as the business contexts in which they are commonly used.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Just-in-Time<\/b><b> (<\/b><b>JIT<\/b><b>) Inventory Management: <\/b><span style=\"font-weight: 400;\">The objective of <\/span><span style=\"font-weight: 400;\">JIT<\/span><span style=\"font-weight: 400;\"> inventory management is to keep inventory <\/span><span style=\"font-weight: 400;\">carrying costs<\/span><span style=\"font-weight: 400;\"> to a minimum by closely coordinating <\/span><span style=\"font-weight: 400;\">inventory levels<\/span><span style=\"font-weight: 400;\"> with <\/span><span style=\"font-weight: 400;\">customer demand<\/span><span style=\"font-weight: 400;\">, and therefore <\/span><span style=\"font-weight: 400;\">replenishing<\/span><span style=\"font-weight: 400;\"> inventory only when needed.\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">This technique is a \u201c<\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/lean-manufacturing\/\"><span style=\"font-weight: 400;\">lean production<\/span><\/a><span style=\"font-weight: 400;\">\u201d approach commonly used in manufacturing<\/span> <span style=\"font-weight: 400;\">operations with rapid production turnover such as the automotive or electronics manufacturing industries. This approach to inventory management can result in lower <\/span><span style=\"font-weight: 400;\">storage costs<\/span><span style=\"font-weight: 400;\"> and a reduced risk of <\/span><span style=\"font-weight: 400;\">overstock<\/span><span style=\"font-weight: 400;\"> while still ensuring that critical materials are never <\/span><span style=\"font-weight: 400;\">out of stock<\/span><span style=\"font-weight: 400;\">.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>ABC analysis<\/b><b>: <\/b><span style=\"font-weight: 400;\">This approach to inventory management bases its <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> procedures on a hierarchy of priorities. With <\/span><span style=\"font-weight: 400;\">ABC analysis<\/span><span style=\"font-weight: 400;\">, your organization will segment inventory needs into three categories based on their value and importance.\u00a0<\/span>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Items in the \u201cA\u201d category are those with high value and low reorder frequency.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Items in the \u201cB\u201d category are those with moderate value and moderate reorder frequency.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"2\"><span style=\"font-weight: 400;\">Items in the \u201cC\u201d category are those with low value and high reorder frequency.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The ABC method is widely used in business sectors that must allocate resources based on demand patterns such as the retail, <\/span><span style=\"font-weight: 400;\">E-commerce<\/span><span style=\"font-weight: 400;\">, and manufacturing industries.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Economic Order Quantity<\/b><b> (<\/b><b>EOQ<\/b><b>): <\/b><span style=\"font-weight: 400;\">This method of inventory management is driven by advanced analytical modeling. The <\/span><span style=\"font-weight: 400;\">EOQ<\/span><span style=\"font-weight: 400;\"> approach uses historical data, cost analysis, and market trends in order to calculate the optimal order quantity for minimizing both ordering and <\/span><span style=\"font-weight: 400;\">carrying costs<\/span><span style=\"font-weight: 400;\">. The <\/span><span style=\"font-weight: 400;\">EOQ<\/span><span style=\"font-weight: 400;\"> method is used widely in businesses that must find a balance between cost-control and on-time <\/span><span style=\"font-weight: 400;\">replenishment<\/span><span style=\"font-weight: 400;\">, such as the <\/span><a href=\"https:\/\/limblecmms.com\/industry\/food-and-beverage-maintenance-software\/\"><span style=\"font-weight: 400;\">food services industry<\/span><\/a><span style=\"font-weight: 400;\">.\u00a0<\/span><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">Best practices for <\/span><span style=\"font-weight: 400;\">effective inventory control<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Businesses looking for ways to <\/span><span style=\"font-weight: 400;\">streamline<\/span><span style=\"font-weight: 400;\"> inventory management processes can begin by adopting some of the best practices outlined here below.<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Establish clear Inventory policies and procedures: <\/b><span style=\"font-weight: 400;\">Outline roles, responsibilities, and workflows for <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> activities; and document <\/span><a href=\"https:\/\/limblecmms.com\/blog\/standard-operating-procedure-sop\/\"><span style=\"font-weight: 400;\">standard operating procedures (SOPs)<\/span><\/a><span style=\"font-weight: 400;\"> for inventory management tasks such as receiving, storage, and <\/span><span style=\"font-weight: 400;\">replenishment<\/span><span style=\"font-weight: 400;\">.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Regularly monitor and update <\/b><b>inventory levels<\/b><b>: <\/b><span style=\"font-weight: 400;\">Monitor <\/span><span style=\"font-weight: 400;\">inventory levels<\/span><span style=\"font-weight: 400;\"> and <\/span><span style=\"font-weight: 400;\">customer demand<\/span><span style=\"font-weight: 400;\"> patterns to ensure optimal <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\">; and leverage <\/span><span style=\"font-weight: 400;\">inventory control software<\/span><span style=\"font-weight: 400;\"> for automated alerts for events like low <\/span><span style=\"font-weight: 400;\">stock levels<\/span><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">reorder points<\/span><span style=\"font-weight: 400;\">, and upcoming stock expiration dates.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Utilize <\/b><b>barcoding<\/b><b> and <\/b><b>RFID<\/b><b> technology: <\/b><span style=\"font-weight: 400;\">Track inventory items accurately, efficiently, and in <\/span><span style=\"font-weight: 400;\">real time<\/span><span style=\"font-weight: 400;\"> by integrating <\/span><span style=\"font-weight: 400;\">barcode<\/span><span style=\"font-weight: 400;\"> scanners or <\/span><span style=\"font-weight: 400;\">RFID<\/span> <span style=\"font-weight: 400;\">labeling<\/span><span style=\"font-weight: 400;\"> with your <\/span><span style=\"font-weight: 400;\">inventory management software<\/span><span style=\"font-weight: 400;\"> solution.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Implement <\/b><b>ABC analysis<\/b><b>: <\/b><span style=\"font-weight: 400;\">Conduct <\/span><span style=\"font-weight: 400;\">ABC analysis<\/span><span style=\"font-weight: 400;\"> to prioritize inventory items based on value, importance, and reorder frequency, taking into consideration correlated factors such as demand variability, delivery <\/span><span style=\"font-weight: 400;\">lead time<\/span><span style=\"font-weight: 400;\">, and the diversity of available suppliers.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Optimize<\/b><b> warehouse layout and organization: <\/b><span style=\"font-weight: 400;\">Make sure your physical space is as well organized as your digital <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> solutions. Organize your warehouse layout and <\/span><span style=\"font-weight: 400;\">optimize<\/span><span style=\"font-weight: 400;\"> storage based on usage frequency and the need for accessibility. Create digital warehouse maps in order to mirror your well-organized physical space within your <\/span><span style=\"font-weight: 400;\">inventory management software<\/span><span style=\"font-weight: 400;\"> environment.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Train employees and foster accountability:<\/b><span style=\"font-weight: 400;\"> As noted above, employee resistance can stand in the way of implementing a <\/span><span style=\"font-weight: 400;\">good inventory control<\/span><span style=\"font-weight: 400;\"> program. Preempt this resistance with comprehensive training around proper procedures, use of <\/span><span style=\"font-weight: 400;\">inventory management software<\/span><span style=\"font-weight: 400;\">, and on <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> best practices in your industry. Set clear expectations, establish <\/span><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-kpi\/\"><span style=\"font-weight: 400;\">performance <\/span><span style=\"font-weight: 400;\">metrics<\/span><\/a><span style=\"font-weight: 400;\"> for monitoring <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\">, and foster an environment where feedback is encouraged.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Continuously improve processes and adapt to changes: <\/b><span style=\"font-weight: 400;\">Use the <\/span><span style=\"font-weight: 400;\">metrics<\/span><span style=\"font-weight: 400;\"> and feedback loop cited above to promote continuous improvement of processes. Conduct regular reviews and analysis of <\/span><span style=\"font-weight: 400;\">inventory control processes<\/span><span style=\"font-weight: 400;\"> in order to identify areas for improvement. Likewise, remain adaptable to changes in demand, shifts in market trends, and technology advancements. Seize these opportunities to refine and enhance your <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Invest in leading edge <\/b><b>inventory management software<\/b><b>: <\/b><span style=\"font-weight: 400;\">Most of the best practices described directly above are rooted in effective utilization of today\u2019s leading <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> and management software solutions. In particular, <\/span><a href=\"https:\/\/limblecmms.com\/blog\/limble-g2s-highest-satisfaction-products-2024\/\"><span style=\"font-weight: 400;\">the industry\u2019s top CMMS platforms<\/span><\/a><span style=\"font-weight: 400;\"> typically come with sophisticated inbuilt <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> features such as multi-facility <\/span><span style=\"font-weight: 400;\">inventory tracking<\/span><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">barcode<\/span><span style=\"font-weight: 400;\"> scanning, automated <\/span><span style=\"font-weight: 400;\">reorder points<\/span><span style=\"font-weight: 400;\">, low stock alerts, and more.\u00a0<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">To learn more about CMMS platforms and to find out how the right software solution can help you <\/span><span style=\"font-weight: 400;\">streamline<\/span><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">automate<\/span><span style=\"font-weight: 400;\"> and enhance your organization&#8217;s <\/span><span style=\"font-weight: 400;\">inventory control<\/span><span style=\"font-weight: 400;\"> program, <\/span><a href=\"https:\/\/limblecmms.com\/resources\/cmms-buyers-guide\/\"><span style=\"font-weight: 400;\">jump to our comprehensive CMMS Buyer\u2019s Guide<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Inventory control refers to the processes and procedures involved in [&hellip;]<\/p>\n","protected":false},"author":77,"featured_media":29412,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[739],"tags":[],"class_list":["post-16978","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-maintenance-operations"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.7.1 (Yoast SEO v25.7) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What Is Inventory Control? 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