{"id":15149,"date":"2023-12-27T08:30:30","date_gmt":"2023-12-27T15:30:30","guid":{"rendered":"https:\/\/limblecmms.com\/?page_id=15149"},"modified":"2025-03-24T13:58:12","modified_gmt":"2025-03-24T19:58:12","slug":"lean-manufacturing","status":"publish","type":"page","link":"https:\/\/limblecmms.com\/learn\/definitions\/lean-manufacturing\/","title":{"rendered":"Lean Manufacturing"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row full_width=&#8221;stretch_row&#8221; content_placement=&#8221;middle&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1705961932237{padding-top: 60px !important;background: #152232 url(https:\/\/limblecmms.com\/wp-content\/uploads\/blog-header-hex-bg4.webp?id=9266) !important;background-position: 0 0 !important;background-repeat: no-repeat !important;}&#8221; css_mobile=&#8221;.vc_custom_1705961932237{padding-bottom: 60px !important;}&#8221;][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1683307506642{padding-bottom: 80px !important;}&#8221;]<header class=\"kd-section-title col-lg-12 text-center  subtitle-below-title    vc_custom_1705962417890\" ><h1 class=\"separator_off\" style=\"color: #ffffff;font-size: 50;\">Lean Manufacturing<\/h1><h2 class=\"subtitle\" style=\"color: #ffffff;font-size:15px;\">Lean manufacturing processes focus on reducing waste, delivering value to customers, and enabling continuous improvement.<\/h2><\/header><a  href=\"https:\/\/limblecmms.com\/resources\/cmms-buyers-guide\/\"  target=\"_self\"  title=\"\"  class=\"tt_button tt_primary_button btn_primary_color  button-center button-action-link   vc_custom_1742846290771\" ><span class=\"prim_text\">Free CMMS Buyer's Guide<\/span><\/a>\n      <div class=\"entry-meta\">\n         <span class=\"published\">\n            <span class=\"far fa-clock\" aria-hidden=\"true\"><\/span>Last updated on March 24, 2025<\/span>\n            <span class=\"author\"><span class=\"far sway-author-meta\" aria-hidden=\"true\"><\/span>\n            <span>bBrinton<\/span>\n         <\/span>\n      <\/div>\n\n   [\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_video link=&#8221;https:\/\/www.youtube.com\/watch?v=T6e_nkti-CQ&#8221; align=&#8221;right&#8221; el_class=&#8221;video-shadow&#8221;][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687442797424{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2>What is lean manufacturing?<\/h2>\n<p><span style=\"font-weight: 400;\">Lean manufacturing<\/span><span style=\"font-weight: 400;\"> is a production philosophy that aims to minimize waste while maximizing productivity and <\/span><span style=\"font-weight: 400;\">customer satisfaction<\/span><span style=\"font-weight: 400;\">. \u201cGoing lean\u201d may involve <\/span><span style=\"font-weight: 400;\">implementing<\/span><span style=\"font-weight: 400;\"> a number of different productivity-driving methods and tools to achieve <\/span><span style=\"font-weight: 400;\">continuous improvement<\/span><span style=\"font-weight: 400;\">.\u00a0<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687442797424{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2><span style=\"font-weight: 400;\">Table of Contents<\/span><\/h2>\n<p><a href=\"#process\"><span style=\"font-weight: 400;\">A brief history of lean manufacturing<\/span><\/a><br \/>\n<a href=\"#types\">The 5 principles of lean manufacturing systems<\/a><br \/>\n<a href=\"#examples\">Lean manufacturing eliminates 8 types of waste<\/a><br \/>\n<a href=\"#feeding\">Lean manufacturing tools and techniques<\/a><br \/>\n<a href=\"#establishing\">Establishing a lean production process<\/a><br \/>\n<a href=\"#last\">Lean manufacturing and lean maintenance<\/a>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"process\">A brief history of lean manufacturing<\/h2>\n<p><span style=\"font-weight: 400;\">The principles behind <\/span><a href=\"https:\/\/manufacturingdigital.com\/lean-manufacturing\/foundation-lean-manufacturing\"><span style=\"font-weight: 400;\">lean manufacturing<\/span><\/a><span style=\"font-weight: 400;\"> have their origins at Toyota. <\/span><span style=\"font-weight: 400;\">Taiichi Ohno<\/span><span style=\"font-weight: 400;\">\u2019s work to\u00a0 develop the <\/span><span style=\"font-weight: 400;\">Toyota Production System<\/span><span style=\"font-weight: 400;\"> helped the auto manufacturer set itself apart from competitors in <\/span><span style=\"font-weight: 400;\">Japan<\/span><span style=\"font-weight: 400;\"> and across the globe. In 1990, James <\/span><span style=\"font-weight: 400;\">Womack<\/span><span style=\"font-weight: 400;\">\u2019s book <\/span><i><span style=\"font-weight: 400;\">The Machine that Changed the World<\/span><\/i> <a href=\"https:\/\/www.lean.org\/explore-lean\/a-brief-history-of-lean\/\"><span style=\"font-weight: 400;\">introduced Toyota\u2019s <\/span><span style=\"font-weight: 400;\">methodology<\/span><span style=\"font-weight: 400;\"> to a wider audience<\/span><\/a><span style=\"font-weight: 400;\"> and popularized the term <\/span><span style=\"font-weight: 400;\">lean production<\/span><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Toyota later codified the principles behind their unique culture and approach to production. Published in a book titled <\/span><i><span style=\"font-weight: 400;\">The <\/span><\/i><i><span style=\"font-weight: 400;\">Toyota Way<\/span><\/i><span style=\"font-weight: 400;\">, they include:\u00a0<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Managers should prioritize the long term when making decisions, even at the expense of short-term profits.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Through <\/span><span style=\"font-weight: 400;\">continuous improvement<\/span><span style=\"font-weight: 400;\"> (<\/span><span style=\"font-weight: 400;\">kaizen<\/span><span style=\"font-weight: 400;\">), processes should eliminate sources of waste (<\/span><span style=\"font-weight: 400;\">muda<\/span><span style=\"font-weight: 400;\">) like <\/span><span style=\"font-weight: 400;\">overproduction<\/span><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/downtime\/\"><span style=\"font-weight: 400;\">downtime<\/span><\/a><span style=\"font-weight: 400;\">.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Balancing workloads (heijunka) helps to avoid uneven production levels (mura) and <\/span><span style=\"font-weight: 400;\">overburdened<\/span><span style=\"font-weight: 400;\"> people or equipment.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">While you should spend time deliberating on decisions and consider every option, you should act on your decisions quickly.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">You should emphasize professional development to build effective teams and foster an excellent culture.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Rather than chasing the latest technology trend, you should take care to leverage only tested, trusted tools. <\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"types\">The 5 principles of lean manufacturing systems<\/h2>\n<p><span style=\"font-weight: 400;\">At its core, successful <\/span><span style=\"font-weight: 400;\">lean manufacturing<\/span><span style=\"font-weight: 400;\"> relies on a five-step process for <\/span><span style=\"font-weight: 400;\">implementing<\/span> <span style=\"font-weight: 400;\">core principles<\/span><span style=\"font-weight: 400;\">:\u00a0<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Defining value<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Mapping the <\/span><span style=\"font-weight: 400;\">value stream<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Creating flow<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Establishing a <\/span><span style=\"font-weight: 400;\">pull system<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Seeking perfection through <\/span><span style=\"font-weight: 400;\">continuous improvement<\/span><\/li>\n<\/ol>\n<h3><b>Defining value<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">Lean thinking<\/span><span style=\"font-weight: 400;\"> emphasizes the need for understanding your customer\u2019s unique definition of value. The meaning of value goes far beyond price. Your conception of value should take everything your customer is willing to pay for into account.\u00a0<\/span><\/p>\n<h3><b>Mapping the <\/b><b>value stream<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">Next, <\/span><span style=\"font-weight: 400;\">lean enterprises<\/span><span style=\"font-weight: 400;\"> map out their <\/span><span style=\"font-weight: 400;\">value streams<\/span><span style=\"font-weight: 400;\">. This should factor in all of the processes that turn your <\/span><span style=\"font-weight: 400;\">raw materials<\/span><span style=\"font-weight: 400;\"> into finished products. The goal of <\/span><span style=\"font-weight: 400;\">value stream mapping<\/span><span style=\"font-weight: 400;\"> is to determine which processes bring value to the customer and which ones contribute to waste.\u00a0\u00a0\u00a0<\/span><\/p>\n<h3><b>Creating flow<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">Once you\u2019ve eliminated unnecessary waste, it\u2019s time to establish flow between your remaining <\/span><span style=\"font-weight: 400;\">production processes<\/span><span style=\"font-weight: 400;\">. Creating continuous flow involves addressing delays, mistakes, <\/span><span style=\"font-weight: 400;\">downtime<\/span><span style=\"font-weight: 400;\">, and other disruptions at their source.\u00a0\u00a0<\/span><\/p>\n<h3><b>Establishing a <\/b><b>pull system<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">A push <\/span><span style=\"font-weight: 400;\">manufacturing system<\/span><span style=\"font-weight: 400;\"> produces a certain quantity of products for storage. <\/span><span style=\"font-weight: 400;\">Lean manufacturing<\/span><span style=\"font-weight: 400;\"> works on a <\/span><span style=\"font-weight: 400;\">pull system<\/span><span style=\"font-weight: 400;\">, aiming to limit inventory. Pull-based manufacturing synchronizes <\/span><span style=\"font-weight: 400;\">raw material<\/span><span style=\"font-weight: 400;\"> inputs on a <\/span><span style=\"font-weight: 400;\">just-in-time (JIT)<\/span><span style=\"font-weight: 400;\"> basis to meet <\/span><span style=\"font-weight: 400;\">customer demand<\/span><span style=\"font-weight: 400;\">. Managing a <\/span><span style=\"font-weight: 400;\">pull system<\/span><span style=\"font-weight: 400;\"> requires close communication with suppliers and customers combined with efficient processes and well-trained teams.\u00a0<\/span><\/p>\n<h3><b>Seeking perfection through <\/b><b>continuous improvement<\/b><\/h3>\n<p><span style=\"font-weight: 400;\">The lean mindset instills the value of small, incremental changes. You should encourage each member of your team to commit themselves to improving workplace culture and production performance. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"examples\">Lean manufacturing eliminates 8 types of waste<\/h2>\n<p><span style=\"font-weight: 400;\">Lean thinking<\/span><span style=\"font-weight: 400;\"> views any process or task that fails to provide value for customers as wasteful. Some waste is unavoidable. You cannot eliminate sources of necessary waste, but <\/span><span style=\"font-weight: 400;\">lean principles<\/span><span style=\"font-weight: 400;\"> demand that you <\/span><b>eliminate all sources of unnecessary waste<\/b><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Unnecessary transportation<\/b><span style=\"font-weight: 400;\">: Wasteful transportation can lead to handling damage, create <\/span><span style=\"font-weight: 400;\">bottlenecks<\/span><span style=\"font-weight: 400;\"> in the <\/span><span style=\"font-weight: 400;\">production flow<\/span><span style=\"font-weight: 400;\">, and contribute to poor communication. One way to remove unnecessary transportation is to map out <\/span><span style=\"font-weight: 400;\">raw material<\/span><span style=\"font-weight: 400;\"> and parts through your facilities. Ensure that flow is product oriented, that overall travel distance is minimized, and that your team is not involved in non-value-adding tasks.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Overproduction<\/b><span style=\"font-weight: 400;\">: It\u2019s nice to sit on a surplus, but overproducing can deplete essential resources and cost you money. <\/span><span style=\"font-weight: 400;\">Lean manufacturing<\/span><span style=\"font-weight: 400;\"> calls for producing just what the <\/span><span style=\"font-weight: 400;\">customer demands<\/span><span style=\"font-weight: 400;\">.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Unnecessary motion<\/b><span style=\"font-weight: 400;\">: Unnecessary, repetitive movements can affect employee health and productivity. When your team is uncomfortable they are more likely to mishandle products and contribute to quality concerns. Try mapping the tasks necessary for each process to identify sources of unnecessary bending, stretching, lifting, or walking. Talk to your operators to get their input on how you can make them safer, more comfortable, and more efficient.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Excess inventory<\/b><span style=\"font-weight: 400;\">: Poor planning, <\/span><span style=\"font-weight: 400;\">inefficient<\/span> <span style=\"font-weight: 400;\">changeover<\/span><span style=\"font-weight: 400;\"> times, and unbalanced <\/span><span style=\"font-weight: 400;\">production processes<\/span><span style=\"font-weight: 400;\"> can all leave you dealing with <\/span><span style=\"font-weight: 400;\">excess inventory<\/span><span style=\"font-weight: 400;\">. Carrying more inventory than necessary ties up resources and could pose a host of additional costs. You can avoid <\/span><span style=\"font-weight: 400;\">excess inventory<\/span><span style=\"font-weight: 400;\"> by <\/span><span style=\"font-weight: 400;\">streamlining<\/span> <span style=\"font-weight: 400;\">production flows<\/span><span style=\"font-weight: 400;\"> and introducing <\/span><span style=\"font-weight: 400;\">just-in-time<\/span><span style=\"font-weight: 400;\"> delivery for <\/span><span style=\"font-weight: 400;\">raw materials<\/span><span style=\"font-weight: 400;\">.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><a href=\"https:\/\/limblecmms.com\/metrics\/idle-time\/\"><b>Idle time<\/b><\/a><span style=\"font-weight: 400;\">: Wait time adds up when production events are poorly synchronized. This reduces <\/span><span style=\"font-weight: 400;\">throughput<\/span><span style=\"font-weight: 400;\"> and can lead to unnecessary expenses. To address excess waiting, you need to track the issue to its source. Poor <\/span><a href=\"https:\/\/limblecmms.com\/blog\/equipment-maintenance\/\"><span style=\"font-weight: 400;\">equipment maintenance<\/span><\/a><span style=\"font-weight: 400;\">, missing tools, or process inconsistencies could be causing your trouble.\u00a0\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Overprocessing<\/b><span style=\"font-weight: 400;\">: You should strive to eliminate any redundant tasks that don\u2019t contribute to the value of your product. Mapping out your process should highlight repetitive, unnecessary, or unclear tasks that could contribute to waste.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Defects<\/b><span style=\"font-weight: 400;\">: When products fail to meet the necessary specifications, you\u2019ll need to spend time and money scrapping, <\/span><span style=\"font-weight: 400;\">reworking<\/span><span style=\"font-weight: 400;\">, or repairing them. <\/span><span style=\"font-weight: 400;\">Lean manufacturing<\/span><span style=\"font-weight: 400;\"> aims for zero-defect production. <\/span><a href=\"https:\/\/limblecmms.com\/blog\/root-cause-analysis-rca\/\"><span style=\"font-weight: 400;\">Root cause analysis<\/span><\/a><span style=\"font-weight: 400;\"> can help to pinpoint the causes of defects so you can take corrective steps.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Unutilized and underutilized talent<\/b><span style=\"font-weight: 400;\">: Poor talent utilization can lead to excess labor costs and leave your team struggling to meet its goals. Regular talent mapping and frequent conversations with employees can help you gauge their satisfaction and identify instances of underutilization. Supervisors should always seek out opportunities to improve processes and better harness the talents of their teams.\u00a0<\/span><\/li>\n<\/ol>\n<p><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-7154 aligncenter\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-300x207.jpg\" alt=\"8 wastes of lean manufacturing\" width=\"499\" height=\"344\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-300x207.jpg 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-1024x708.jpg 1024w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-768x531.jpg 768w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-1536x1062.jpg 1536w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-2048x1416.jpg 2048w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-344x238.jpg 344w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-422x292.jpg 422w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-87x60.jpg 87w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-540x373.jpg 540w, https:\/\/limblecmms.com\/wp-content\/uploads\/8-wastes-of-lean-manufacturing-100x69.jpg 100w\" sizes=\"auto, (max-width: 499px) 100vw, 499px\" \/><\/p>\n<p style=\"text-align: center;\"><i><span style=\"font-weight: 400;\">Lean manufacturing<\/span><\/i><i><span style=\"font-weight: 400;\"> principles help businesses address all sources of unnecessary waste.<\/span><\/i><\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; kd_background_image_position=&#8221;vc_row-bg-position-bottom&#8221; kd_top_separator_style=&#8221;skew-left&#8221; kd_top_separator_height=&#8221;separator-height-small&#8221; kd_bottom_separator_style=&#8221;skew-left&#8221; kd_bottom_separator_height=&#8221;separator-height-small&#8221; kd_top_separator=&#8221;true&#8221; kd_bottom_separator=&#8221;true&#8221; css=&#8221;.vc_custom_1682969636891{margin-bottom: 40px !important;padding-top: 120px !important;padding-right: 40px !important;padding-bottom: 50px !important;padding-left: 40px !important;background: #dde4e8 url(https:\/\/limblecmms.com\/wp-content\/uploads\/cta-laired-hex-4.webp?id=9077) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-radius: 0px !important;}&#8221; css_tablet_landscape=&#8221;.vc_custom_1682969636891{padding-bottom: 80px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1682969636891{padding-bottom: 80px !important;}&#8221; css_mobile=&#8221;.vc_custom_1682969636892{padding-bottom: 80px !important;}&#8221;][vc_column][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner]<header class=\"kd-section-title col-lg-12 text-center  subtitle-below-title kd-animated fadeIn   vc_custom_1687971311556\" data-animation-delay=200><h2 class=\"separator_off\" style=\"font-size: 42px;font-weight: 500;margin-bottom:30px;\">The Essential Guide to CMMS<\/h2><h6 class=\"subtitle\" style=\"color: #152232;\">Download this helpful guide to everything a CMMS has to offer.<\/h6><\/header>[\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;top&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1631866454223{padding-right: 50px !important;padding-left: 0px !important;}&#8221; offset=&#8221;vc_col-lg-6 vc_col-md-12 vc_col-xs-12&#8243; css_tablet_landscape=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_mobile=&#8221;.vc_custom_1631866454224{padding-right: 15px !important;}&#8221;][vc_raw_html]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[\/vc_raw_html][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image source=&#8221;external_link&#8221; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; custom_src=&#8221;https:\/\/3975608.fs1.hubspotusercontent-na1.net\/hubfs\/3975608\/Content%20Downloads\/CMMS%20Guide%20mockup.png&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"feeding\">Lean manufacturing tools and techniques<\/h2>\n<p><span style=\"font-weight: 400;\">As more and more industries have embraced the lean mindset, they\u2019ve developed a broad range of tools and techniques for applying <\/span><span style=\"font-weight: 400;\">lean principles<\/span><span style=\"font-weight: 400;\"> to their unique <\/span><span style=\"font-weight: 400;\">production processes<\/span><span style=\"font-weight: 400;\">. These are just a few of the ways you might introduce <\/span><span style=\"font-weight: 400;\">process improvements<\/span><span style=\"font-weight: 400;\"> and build a culture of <\/span><span style=\"font-weight: 400;\">continuous improvement<\/span><span style=\"font-weight: 400;\">:\u00a0<\/span><\/p>\n<ul>\n<li><b>5S<\/b><span style=\"font-weight: 400;\">: This organizational method contributes to safe and uncluttered facilities. In addition to preventing accidents, it boosts efficiency and productivity.\u00a0<\/span><\/li>\n<li><b>Single-Minute Exchange of Die<\/b><b> (<\/b><b>SMED<\/b><b>)<\/b><span style=\"font-weight: 400;\">: If <\/span><span style=\"font-weight: 400;\">changeover<\/span><span style=\"font-weight: 400;\"> times are affecting your <\/span><a href=\"https:\/\/limblecmms.com\/metrics\/overall-equipment-effectiveness\/\"><span style=\"font-weight: 400;\">overall equipment efficiency (OEE)<\/span><\/a><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">implementing<\/span> <span style=\"font-weight: 400;\">SMED<\/span><span style=\"font-weight: 400;\"> could help. The process involves breaking down each step of the <\/span><span style=\"font-weight: 400;\">changeover<\/span><span style=\"font-weight: 400;\"> process into elements. External elements are those that operators can carry out while the equipment is operational. Internal elements, on the other hand, are those that require a shutdown. Once you\u2019ve broken the process down, analyze its elements. By identifying opportunities for transferring internal elements to external ones you can potentially <\/span><span style=\"font-weight: 400;\">streamline<\/span><span style=\"font-weight: 400;\"> the process.\u00a0<\/span><\/li>\n<li><b>Kanban<\/b><span style=\"font-weight: 400;\">: Developed by Toyota in the early days of <\/span><span style=\"font-weight: 400;\">lean manufacturing<\/span><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">kanban<\/span><span style=\"font-weight: 400;\"> helps to visualize <\/span><span style=\"font-weight: 400;\">workflows<\/span><span style=\"font-weight: 400;\"> to <\/span><span style=\"font-weight: 400;\">optimize<\/span><span style=\"font-weight: 400;\"> quality control, resource allocation, and efficiency. <\/span><\/li>\n<li><b>Poka-yoke<\/b>: This Japanese term means \u201cpreventing inadvertent errors.\u201d As a philosophy, it means identifying and correcting errors as they occur rather than inspecting for them after the fact.<\/li>\n<li style=\"list-style-type: none;\"><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"establishing\">Establishing a lean production process<\/h2>\n<p><span style=\"font-weight: 400;\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-7218 aligncenter\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-300x172.jpg\" alt=\"Steps for implementing lean production system\" width=\"499\" height=\"286\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-300x172.jpg 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-1024x586.jpg 1024w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-768x440.jpg 768w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-416x238.jpg 416w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-510x292.jpg 510w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-93x53.jpg 93w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-540x309.jpg 540w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1-100x57.jpg 100w, https:\/\/limblecmms.com\/wp-content\/uploads\/Steps-for-implementing-lean-production-system-1.jpg 1500w\" sizes=\"auto, (max-width: 499px) 100vw, 499px\" \/><\/span><\/p>\n<p style=\"text-align: center;\"><i><span style=\"font-weight: 400;\">10 steps for introducing a <\/span><\/i><i><span style=\"font-weight: 400;\">lean production<\/span><\/i><i><span style=\"font-weight: 400;\"> system to your business. <\/span><\/i><\/p>\n<p><span style=\"font-weight: 400;\">Introducing a <\/span><span style=\"font-weight: 400;\">lean management system<\/span><span style=\"font-weight: 400;\"> for your <\/span><span style=\"font-weight: 400;\">manufacturing operation<\/span><span style=\"font-weight: 400;\"> does not necessarily mean overhauling your entire organization. <\/span><span style=\"font-weight: 400;\">Lean production<\/span><span style=\"font-weight: 400;\"> is more than just a set of tools and techniques \u2013 it\u2019s a mindset.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">These steps can help you carefully and strategically establish lean processes and instill the <\/span><span style=\"font-weight: 400;\">principles of lean manufacturing<\/span><span style=\"font-weight: 400;\"> across your organization:\u00a0<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Deploy your strategy<\/b><span style=\"font-weight: 400;\">: Start by choosing a small number of <\/span><span style=\"font-weight: 400;\">production processes<\/span><span style=\"font-weight: 400;\"> with room for improvement. Develop a set of relevant <\/span><span style=\"font-weight: 400;\">metrics<\/span><span style=\"font-weight: 400;\"> and goals for each process. Make it clear how you\u2019ll apply <\/span><span style=\"font-weight: 400;\">lean principles<\/span><span style=\"font-weight: 400;\">, how you\u2019ll measure success, and how you\u2019ll iterate on performance data.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Map the <\/b><b>value stream<\/b><span style=\"font-weight: 400;\">: Analyze your current processes and identify sources of waste. Next, draw a future state map to illustrate what you\u2019d like to see. Then, develop an <\/span><span style=\"font-weight: 400;\">implementation<\/span><span style=\"font-weight: 400;\"> plan for reaching this future state.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Organize your <\/b><b>workspaces<\/b><span style=\"font-weight: 400;\">: Cleaning and reorganizing makes it easier to locate essential items and keep core processes running smoothly. It keeps your team safer too!<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Review your process flow<\/b><span style=\"font-weight: 400;\">: Identify <\/span><span style=\"font-weight: 400;\">bottlenecks<\/span><span style=\"font-weight: 400;\"> and waste in your process flow. Next, change the design to facilitate improvements.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Target process <\/b><b>downtime<\/b><span style=\"font-weight: 400;\">: Causes of process <\/span><span style=\"font-weight: 400;\">downtime<\/span><span style=\"font-weight: 400;\"> may include <\/span><span style=\"font-weight: 400;\">changeovers<\/span><span style=\"font-weight: 400;\">, shutdowns for routine maintenance, wait time, or equipment failure. Analyze these potential causes and develop an iterative process for correcting them.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Implement a <\/b><b>pull system<\/b><span style=\"font-weight: 400;\">: Allow process station demand and <\/span><span style=\"font-weight: 400;\">customer demand<\/span><span style=\"font-weight: 400;\"> alone to drive your material flow.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Level <\/b><b>workflows<\/b><span style=\"font-weight: 400;\">: Work to develop a balanced workload in which average production quantities meet customer requirements while avoiding peaks and troughs.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Standardize your work processes<\/b><span style=\"font-weight: 400;\">: Alongside your employees, develop best practices with the appropriate documentation and <\/span><a href=\"https:\/\/limblecmms.com\/blog\/standard-operating-procedure-sop\/\"><span style=\"font-weight: 400;\">SOPs<\/span><\/a><span style=\"font-weight: 400;\">.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Introduce processes for <\/b><b>continuous improvement<\/b><span style=\"font-weight: 400;\">: Educate your team on the value of <\/span><span style=\"font-weight: 400;\">continuous improvement<\/span><span style=\"font-weight: 400;\"> and begin introducing processes to promote it.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Partner with your suppliers and customers<\/b><span style=\"font-weight: 400;\">: Work with suppliers and customers to make your entire <\/span><span style=\"font-weight: 400;\">supply chain<\/span><span style=\"font-weight: 400;\"> more lean.<\/span><\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Remember that incremental improvement is at the heart of <\/span><span style=\"font-weight: 400;\">lean manufacturing<\/span><span style=\"font-weight: 400;\">. You don\u2019t need to <\/span><span style=\"font-weight: 400;\">optimize<\/span><span style=\"font-weight: 400;\"> your processes overnight to create a more <\/span><span style=\"font-weight: 400;\">lean production<\/span><span style=\"font-weight: 400;\"> environment. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content&#8221; content_placement=&#8221;top&#8221; css_animation=&#8221;fadeInDown&#8221; kd_background_image_position=&#8221;vc_row-bg-position-bottom&#8221; css=&#8221;.vc_custom_1691073586371{margin-top: 50px !important;margin-bottom: 20px !important;padding-top: 50px !important;padding-bottom: 50px !important;background-color: #f1f6f8 !important;background-position: 0 0 !important;background-repeat: no-repeat !important;}&#8221;][vc_column css=&#8221;.vc_custom_1691073594574{padding-right: 70px !important;padding-left: 70px !important;}&#8221;]<div class=\"kd-calltoaction\" >\n                <div class=\"container\">\n                  <div class=\"cta-text-container kd-animated fadeIn\" data-animation-delay=\"200\"><div class=\"cta-text\"><h3 >Want to see Limble in action? Get started for free today!<\/h3><\/div>\n                    <\/div>\n                    <div class=\"cta-btncontainer\"><a href=\"https:\/\/limblecmms.com\/get-started\/\"  title=\"\" class=\"tt_button tt_primary_button btn_primary_color  button-action-link icon_right kd-animated zoomIn\" data-animation-delay=\"200\">Start Free Trial<span class=\"fas fa-chevron-right iconita\" ><\/span><\/a><\/div>\n                <\/div>\n            <\/div>[\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text css=&#8221;&#8221;]<\/p>\n<h2 id=\"last\">Lean manufacturing and lean maintenance<\/h2>\n<p><span style=\"font-weight: 400;\">Your approach to maintenance and your approach to manufacturing go hand in hand. Introducing a <a href=\"https:\/\/limblecmms.com\/cmms\/\">computerized maintenance <\/a><\/span><span style=\"font-weight: 400;\">management system<\/span><span style=\"font-weight: 400;\"> (CMMS) can smooth the transition to more proactive processes and establish a culture that embraces <\/span><span style=\"font-weight: 400;\">lean thinking<\/span><span style=\"font-weight: 400;\">. <\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><a href=\"\/get-started\/\"><span style=\"font-weight: 400;\">Start your free trial of Limble today<\/span><\/a><span style=\"font-weight: 400;\"> or <\/span><a href=\"https:\/\/limblecmms.com\/\"><span style=\"font-weight: 400;\">schedule a free demo<\/span><\/a><span style=\"font-weight: 400;\"> to learn more about how our platform paves the way for <\/span><span style=\"font-weight: 400;\">process improvement<\/span><span style=\"font-weight: 400;\">, <\/span><span style=\"font-weight: 400;\">downtime<\/span><span style=\"font-weight: 400;\"> reduction, and a less reactive, more productive team.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1541417547006{padding-top: 100px !important;}&#8221;][vc_column css=&#8221;.vc_custom_1515677064675{padding-right: 0px !important;padding-left: 0px !important;}&#8221;][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner]<header class=\"kd-section-title vc_col-lg-6 vc_col-sm-8 text-center  subtitle-below-title kd-animated fadeIn   vc_custom_1679419307921\" data-animation-delay=200><h2 class=\"separator_off\" >Related Content<\/h2><h6 class=\"subtitle\" >Explore our blog for insightful articles, personal reflections and ideas that inspire action on the topics you care about.<\/h6><\/header>[\/vc_column_inner][\/vc_row_inner][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1541417551563{padding-bottom: 100px !important;}&#8221;][vc_column_inner width=&#8221;1\/3&#8243;]<div class=\"kd-photobox  \" ><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-history-records\/\"  title=\"Read More\"><div class=\"photobox-img\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"700\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request.jpg\" class=\"attachment-full\" alt=\"Maintenance Work Order Template\" title=\"The-Ins-And-Outs-Of-A-Maintenance-Work-Request\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request.jpg 700w, https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request-300x300.jpg 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request-150x150.jpg 150w, https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request-320x320.jpg 320w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><div class=\"phb-content text-left \">\n                  <h5 >11 Ways to Utilize Maintenance History Records to Improve Asset Management<\/h5>\n                  <p ><\/p><\/div><\/a><\/div>[\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;]<div class=\"kd-photobox  \" ><a href=\"https:\/\/limblecmms.com\/blog\/equipment-maintenance-log\/\"  title=\"Read More\"><div class=\"photobox-img\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"700\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Equipment-Validation.jpg\" class=\"attachment-full\" alt=\"equipment validation\" title=\"Equipment-Validation\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Equipment-Validation.jpg 700w, https:\/\/limblecmms.com\/wp-content\/uploads\/Equipment-Validation-300x300.jpg 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/Equipment-Validation-150x150.jpg 150w, https:\/\/limblecmms.com\/wp-content\/uploads\/Equipment-Validation-320x320.jpg 320w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><div class=\"phb-content text-left \">\n                  <h5 >Equipment Maintenance Log Best Practices<\/h5>\n                  <p ><\/p><\/div><\/a><\/div>[\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;]<div class=\"kd-photobox  \" ><a href=\"https:\/\/limblecmms.com\/blog\/machine-tools-maintenance\/\"  title=\"Read More\"><div class=\"photobox-img\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"700\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management.jpg\" class=\"attachment-full\" alt=\"iiot maintenance\" title=\"IIoT Technology Applications for Maintenance and Asset Management\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management.jpg 700w, https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management-300x300.jpg 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management-150x150.jpg 150w, https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management-320x320.jpg 320w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><div class=\"phb-content text-left \">\n                  <h5 >The Ins and Outs of Machine Tools Maintenance<\/h5>\n                  <p ><\/p><\/div><\/a><\/div>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column][vc_raw_html]JTNDc2NyaXB0JTIwdHlwZSUzRCUyMmFwcGxpY2F0aW9uJTJGbGQlMkJqc29uJTIyJTNFJTBBJTdCJTBBJTIwJTIwJTIyJTQwY29udGV4dCUyMiUzQSUyMCUyMmh0dHBzJTNBJTJGJTJGc2NoZW1hLm9yZyUyRiUyMiUyQyUyMCUwQSUyMCUyMCUyMiU0MHR5cGUlMjIlM0ElMjAlMjJQcm9kdWN0JTIyJTJDJTIwJTBBJTIwJTIwJTIybmFtZSUyMiUzQSUyMCUyMkxpbWJsZSUyMENNTVMlMjIlMkMlMEElMjAlMjAlMjJpbWFnZSUyMiUzQSUyMCUyMiUyMiUyQyUwQSUyMCUyMCUyMmRlc2NyaXB0aW9uJTIyJTNBJTIwJTIyTWFpbnRlbmFuY2UlMjBTb2Z0d2FyZSUyMiUyQyUwQSUyMCUyMCUyMmJyYW5kJTIyJTNBJTIwJTdCJTBBJTIwJTIwJTIwJTIwJTIyJTQwdHlwZSUyMiUzQSUyMCUyMkJyYW5kJTIyJTJDJTBBJTIwJTIwJTIwJTIwJTIybmFtZSUyMiUzQSUyMCUyMkxpbWJsZSUyMiUwQSUyMCUyMCU3RCUyQyUwQSUyMCUyMCUyMmFnZ3JlZ2F0ZVJhdGluZyUyMiUzQSUyMCU3QiUwQSUyMCUyMCUyMCUyMCUyMiU0MHR5cGUlMjIlM0ElMjAlMjJBZ2dyZWdhdGVSYXRpbmclMjIlMkMlMEElMjAlMjAlMjAlMjAlMjJyYXRpbmdWYWx1ZSUyMiUzQSUyMCUyMjQuOSUyMiUyQyUwQSUyMCUyMCUyMCUyMCUyMnJhdGluZ0NvdW50JTIyJTNBJTIwJTIyNzAwJTIyJTBBJTIwJTIwJTdEJTBBJTdEJTBBJTNDJTJGc2NyaXB0JTNF[\/vc_raw_html][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row full_width=&#8221;stretch_row&#8221; content_placement=&#8221;middle&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1705961932237{padding-top: 60px !important;background: #152232 url(https:\/\/limblecmms.com\/wp-content\/uploads\/blog-header-hex-bg4.webp?id=9266) !important;background-position: [&hellip;]<\/p>\n","protected":false},"author":77,"featured_media":0,"parent":10098,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"categories":[471],"tags":[],"class_list":["post-15149","page","type-page","status-publish","hentry","category-maintenance-definitions"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.7.1 (Yoast SEO v25.7) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ 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