{"id":14321,"date":"2023-09-13T13:55:25","date_gmt":"2023-09-13T19:55:25","guid":{"rendered":"https:\/\/limblecmms.com\/?page_id=14321"},"modified":"2025-03-24T13:35:45","modified_gmt":"2025-03-24T19:35:45","slug":"downtime","status":"publish","type":"page","link":"https:\/\/limblecmms.com\/learn\/definitions\/downtime\/","title":{"rendered":"What is Downtime"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row full_width=&#8221;stretch_row&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1686168792651{background: #152232 url(https:\/\/limblecmms.com\/wp-content\/uploads\/blog-header-hex-bg4.webp?id=9266) !important;background-position: 0 0 !important;background-repeat: no-repeat !important;}&#8221;][vc_column css=&#8221;.vc_custom_1683307506642{padding-bottom: 80px !important;}&#8221;]<header class=\"kd-section-title col-lg-8 vc_col-sm-8 text-center  subtitle-below-title    vc_custom_1694634656933\" ><h1 class=\"separator_off\" style=\"color: #ffffff;font-size: 50;\">Downtime<\/h1><h2 class=\"subtitle\" style=\"color: #ffffff;font-size:15px;\">Everything you ever needed to know about downtime in maintenance.<\/h2><\/header><a  href=\"https:\/\/limblecmms.com\/resources\/cmms-buyers-guide\/\"  target=\"_self\"  title=\"\"  class=\"tt_button tt_primary_button btn_primary_color  button-center button-action-link   vc_custom_1742844943700\" ><span class=\"prim_text\">Free CMMS Buyer's Guide<\/span><\/a>\n      <div class=\"entry-meta\">\n         <span class=\"published\">\n            <span class=\"far fa-clock\" aria-hidden=\"true\"><\/span>Last updated on March 24, 2025<\/span>\n            <span class=\"author\"><span class=\"far sway-author-meta\" aria-hidden=\"true\"><\/span>\n            <span>bBrinton<\/span>\n         <\/span>\n      <\/div>\n\n   [\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687442797424{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2>What is downtime?<\/h2>\n<p><span style=\"font-weight: 400;\">Simply put, downtime refers to a period during which a system is unavailable.<br \/>\n<img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/two-types-of-downtime-scaled-1536x489.jpg\" width=\"498\" height=\"159\" \/><br \/>\n<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Downtime can be planned or unplanned:<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Unplanned downtime<\/b><span style=\"font-weight: 400;\"> is just what it sounds like \u2013 time lost to unforeseen circumstances. Unexpected equipment breakdowns are the most common cause of unplanned downtime.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Planned downtime<\/b><span style=\"font-weight: 400;\"> is much more constructive, intentional, and rejuvenative. It is the necessary \u201ctime off\u201d our systems and equipment take while they undergo <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/routine-maintenance\/\"><span style=\"font-weight: 400;\">routine maintenance.<\/span><\/a><span style=\"font-weight: 400;\">\u00a0<\/span><\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">What is common for both of these scenarios is that equipment is not available to be used for its intended function for a period of time.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Downtime affects many different industries financially, socially, and operationally. Prime examples come from the industrial sector and the IT industry where downtimes can lead to major profit losses.\u00a0<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; kd_background_image_position=&#8221;vc_row-bg-position-bottom&#8221; kd_top_separator_style=&#8221;skew-left&#8221; kd_top_separator_height=&#8221;separator-height-small&#8221; kd_bottom_separator_style=&#8221;skew-left&#8221; kd_bottom_separator_height=&#8221;separator-height-small&#8221; kd_top_separator=&#8221;true&#8221; kd_bottom_separator=&#8221;true&#8221; css=&#8221;.vc_custom_1682969576554{margin-bottom: 40px !important;padding-top: 120px !important;padding-right: 40px !important;padding-bottom: 50px !important;padding-left: 40px !important;background: #dde4e8 url(https:\/\/limblecmms.com\/wp-content\/uploads\/cta-laired-hex-4.webp?id=9077) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-radius: 0px !important;}&#8221; css_tablet_landscape=&#8221;.vc_custom_1682969576554{padding-bottom: 80px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1682969576555{padding-bottom: 80px !important;}&#8221; css_mobile=&#8221;.vc_custom_1682969576555{padding-bottom: 80px !important;}&#8221;][vc_column][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner]<header class=\"kd-section-title col-lg-12 text-center  subtitle-below-title kd-animated fadeIn   vc_custom_1682969598832\" data-animation-delay=200><h2 class=\"separator_off\" style=\"font-size: 42px;font-weight: 500;margin-bottom:30px;\">Checklist for Creating a Preventive Maintenance Plan<\/h2><h6 class=\"subtitle\" style=\"color: #152232;\">Following a consistent Preventive Maintenance Plan can make life easier. Use this checklist to create your own!<\/h6><\/header>[\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;top&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1631866454223{padding-right: 50px !important;padding-left: 0px !important;}&#8221; offset=&#8221;vc_col-lg-6 vc_col-md-12 vc_col-xs-12&#8243; css_tablet_landscape=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_mobile=&#8221;.vc_custom_1631866454224{padding-right: 15px !important;}&#8221;][vc_raw_html]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[\/vc_raw_html][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image source=&#8221;external_link&#8221; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; custom_src=&#8221;https:\/\/3975608.fs1.hubspotusercontent-na1.net\/hubfs\/3975608\/Content%20Downloads\/PM%20Checklist%20mockup.png&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687442797424{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2><span style=\"font-weight: 400;\">Table of Contents<\/span><\/h2>\n<p><a href=\"#process\"><span style=\"font-weight: 400;\">What does downtime mean in manufacturing?<\/span><\/a><br \/>\n<a href=\"#types\">What does downtime mean in IT?<\/a><br \/>\n<a href=\"#effort\">The relationship between downtime and availability<\/a><br \/>\n<a href=\"#software\">Most common causes of equipment downtime<\/a><br \/>\n<a href=\"#downtime\">How to reduce unplanned downtime<\/a><br \/>\n<a href=\"#last\">It&#8217;s time to get to work<\/a>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"process\">What does downtime mean in manufacturing?<\/h2>\n<p><span style=\"font-weight: 400;\">Manufacturers (and leaders in other asset-heavy industries) have been battling equipment downtime for as long as they exist. And no wonder. If machines are unavailable, no work is getting done that day.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Alongside the negative impacts on revenue generation, downtime can also disrupt our relationships and contracts with partnering companies due to the obstructed flow of input and output.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Organizations often use metrics like <\/span><a href=\"https:\/\/limblecmms.com\/metrics\/mean-time-to-repair\/\"><span style=\"font-weight: 400;\">Mean Time To Repair (MTTR)<\/span><\/a><span style=\"font-weight: 400;\"> and <\/span><a href=\"https:\/\/limblecmms.com\/metrics\/mean-time-between-failure\/\"><span style=\"font-weight: 400;\">Mean Time Between Failure (MTBF)<\/span><\/a><span style=\"font-weight: 400;\"> to track downtime and estimate the effectiveness of performed maintenance work. MTTR is not a perfect measure, but can be informative when considered as one of the downtime factors.\u00a0\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">There are many causes of equipment downtime, and a few smart ways to prevent and manage them. We discuss those later in the article.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"types\">What does downtime mean in IT?<\/h2>\n<p><span style=\"font-weight: 400;\">In the information technology industry, the definition of downtime is the time during which an IT system is offline or not operational. Network failures and outages leading to loss of productivity, loss of revenue, and hefty recovery costs are what makes up for the majority of network downtime.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The average cost of network downtime is <\/span><a href=\"https:\/\/blogs.gartner.com\/andrew-lerner\/2014\/07\/16\/the-cost-of-downtime\/\"><span style=\"font-weight: 400;\">estimated at $300k per hour<\/span><\/a><span style=\"font-weight: 400;\">. That\u2019s a lot of reasons to keep this amount of time to a minimum.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Server unavailability can be due to shutdowns for maintenance and software upgrades, equipment breakdowns, or even due to external factors like power outages or <\/span><a href=\"https:\/\/www.upguard.com\/blog\/cybersecurity-important\"><span style=\"font-weight: 400;\">cybersecurity attacks<\/span><\/a><span style=\"font-weight: 400;\">. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1687440273251{margin-top: 40px !important;}&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"effort\">The relationship between downtime and availability<\/h2>\n<p><a href=\"https:\/\/limblecmms.com\/blog\/how-to-increase-asset-availability\/\"><i><span style=\"font-weight: 400;\">Availability<\/span><\/i><\/a><span style=\"font-weight: 400;\"> measures the probability of a piece of equipment being available when needed. In other words, it shows what are the chances that a piece of equipment is fully operational during its intended work hours.\u00a0\u00a0<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/available-equipment.jpg\" width=\"496\" height=\"232\" \/><\/p>\n<p><span style=\"font-weight: 400;\">A piece of equipment is said to be available if it is:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Operational <\/b><span style=\"font-weight: 400;\">(not out for <\/span><a href=\"https:\/\/limblecmms.com\/blog\/repair-and-maintenance\/\"><span style=\"font-weight: 400;\">repair and maintenance<\/span><\/a><span style=\"font-weight: 400;\">)<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Working at an expected rate<\/b><span style=\"font-weight: 400;\"> (e.g. it can deliver the expected output)<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>Functional at the time when it is needed<\/b><span style=\"font-weight: 400;\"> (e.g. whenever the shift starts and the operator sits behind the wheel)<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">It is impossible to calculate system availability without knowing how much downtime the system has experienced.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Availability is obtained by dividing uptime by the total sum of uptime and downtime:<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Availability-formula.jpg\" width=\"498\" height=\"182\" \/>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"software\">Most common causes of equipment downtime<\/h2>\n<p><span style=\"font-weight: 400;\">In order to combat equipment failures and unplanned downtime, it is important to understand why they happen in the first place. You do not have to <\/span><a href=\"https:\/\/limblecmms.com\/blog\/root-cause-analysis-rca\/\"><span style=\"font-weight: 400;\">run a root cause analysis<\/span><\/a><span style=\"font-weight: 400;\"> for every equipment breakdown. Some causes are fairly obvious.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Improper operations<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Operator errors are one of the most common causes of equipment breakdowns.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Improper training (or its lack thereof) will, sooner or later, result in improper usage of the asset. The added pressure during emergencies or deadlines can also drive many operators to equipment mismanagement.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Similarly, an equipment operator who is not adequately trained for work on a certain machine and needs to work on it due to short staffing or unexpected absences, is more likely to be a danger for themselves, their surroundings, as well as the equipment they are using. <\/span><a href=\"https:\/\/www.salon.com\/2021\/10\/16\/john-deere-tried-hiring-scab-workers--and-immediately-had-a-tractor-crash-in-its-plant_partner\/\"><span style=\"font-weight: 400;\">John Deere experienced this exact issue<\/span><\/a><span style=\"font-weight: 400;\"> just a few days ago.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/incident-report-at-John-Deere-facility.png\" width=\"500\" height=\"519\" \/><\/p>\n<h3><span style=\"font-weight: 400;\">Lack of preventive maintenance<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">It is easy to lose sight of <a href=\"https:\/\/limblecmms.com\/strategies\/preventive-maintenance\/\">preventive maintenance<\/a> when everything is running fine. Especially when the workload is overwhelming and the staff is running short.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">But early signs of equipment failure can be extremely subtle and easy to overlook.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Before you know it, you are experiencing downtime with no time on your hands. To combat this, maintenance teams need to <\/span><a href=\"https:\/\/limblecmms.com\/blog\/equipment-failure\/\"><span style=\"font-weight: 400;\">understand equipment failure<\/span><\/a><span style=\"font-weight: 400;\"> and apply preventive actions.<\/span><\/p>\n<p><a href=\"https:\/\/www.energy.gov\/sites\/prod\/files\/2013\/10\/f3\/omguide_complete.pdf\"><span style=\"font-weight: 400;\">The U.S Department of Energy<\/span><\/a><span style=\"font-weight: 400;\"> estimates that preventive maintenance measures can result in:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Up to 30% reduction in maintenance costs<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">35%-45% fewer malfunctions<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Up to 75% increment in uptime<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">While doing preventive maintenance is a no-brainer, even good things need to be taken in moderation.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Doing excessive maintenance\u00a0<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">For some preventative maintenance tasks, the equipment needs to be shut down and (partially) disassembled. If you do that more often than it is really needed, it means you are incurring unnecessary planned hours of downtime.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">That is not all. Every time a piece of equipment is opened up for maintenance, it is exposed to a bunch of risks \u2013 damaging sensitive components during replacement, electrical wires not being properly connected, screws not being properly tightened, etc. Over time, these risks can accumulate to drive the equipment to failure.\u00a0<\/span><\/p>\n<p><a href=\"https:\/\/en.wikipedia.org\/wiki\/2021_Facebook_outage\"><span style=\"font-weight: 400;\">The recent Facebook outage<\/span><\/a><span style=\"font-weight: 400;\"> can serve as a good example. \u201c<\/span><i><span style=\"font-weight: 400;\">During maintenance, a command was run to assess the global backbone capacity, and that command accidentally disconnected all of Facebook\u2019s data centers.<\/span><\/i><span style=\"font-weight: 400;\">\u201d While we do not doubt the maintenance was adequately scheduled, this illustrates how all maintenance actions carry some inherent risk.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In summary, performing too much maintenance can:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Increase your maintenance costs<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Damage your equipment<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Waste valuable technician time<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Use too much inventory<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">The good news is that excessive maintenance can be easily avoided by making smart maintenance schedules using modern <\/span><a href=\"https:\/\/limblecmms.com\/cmms\/cmms-software\/\"><span style=\"font-weight: 400;\">CMMS software<\/span><\/a><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Lack of a reliability culture\u00a0<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">When workers are under a time crunch, they often cut corners and apply quick fixes to both big and small problems. Oftentimes, they are forced to do that because of the sheer lack of resources and the pressure to make sure there is as little downtime as possible.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If organizations continue to tolerate these and do not offer resources to mitigate the issue, it is a bit hypocritical to expect proactivity and reliability from their staff.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; kd_background_image_position=&#8221;vc_row-bg-position-bottom&#8221; kd_top_separator_style=&#8221;skew-left&#8221; kd_top_separator_height=&#8221;separator-height-small&#8221; kd_bottom_separator_style=&#8221;skew-left&#8221; kd_bottom_separator_height=&#8221;separator-height-small&#8221; kd_top_separator=&#8221;true&#8221; kd_bottom_separator=&#8221;true&#8221; css=&#8221;.vc_custom_1682969636891{margin-bottom: 40px !important;padding-top: 120px !important;padding-right: 40px !important;padding-bottom: 50px !important;padding-left: 40px !important;background: #dde4e8 url(https:\/\/limblecmms.com\/wp-content\/uploads\/cta-laired-hex-4.webp?id=9077) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;border-radius: 0px !important;}&#8221; css_tablet_landscape=&#8221;.vc_custom_1682969636891{padding-bottom: 80px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1682969636891{padding-bottom: 80px !important;}&#8221; css_mobile=&#8221;.vc_custom_1682969636892{padding-bottom: 80px !important;}&#8221;][vc_column][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner]<header class=\"kd-section-title col-lg-12 text-center  subtitle-below-title kd-animated fadeIn   vc_custom_1687971311556\" data-animation-delay=200><h2 class=\"separator_off\" style=\"font-size: 42px;font-weight: 500;margin-bottom:30px;\">The Essential Guide to CMMS<\/h2><h6 class=\"subtitle\" style=\"color: #152232;\">Download this helpful guide to everything a CMMS has to offer.<\/h6><\/header>[\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;top&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1631866454223{padding-right: 50px !important;padding-left: 0px !important;}&#8221; offset=&#8221;vc_col-lg-6 vc_col-md-12 vc_col-xs-12&#8243; css_tablet_landscape=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_tablet_portrait=&#8221;.vc_custom_1631866454223{padding-right: 0px !important;}&#8221; css_mobile=&#8221;.vc_custom_1631866454224{padding-right: 15px !important;}&#8221;][vc_raw_html]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[\/vc_raw_html][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image source=&#8221;external_link&#8221; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; custom_src=&#8221;https:\/\/3975608.fs1.hubspotusercontent-na1.net\/hubfs\/3975608\/Content%20Downloads\/CMMS%20Guide%20mockup.png&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text]<\/p>\n<h2 id=\"downtime\">How to reduce unplanned downtime<\/h2>\n<p><a href=\"https:\/\/www.isa.org\/intech-home\"><span style=\"font-weight: 400;\">An ISA study<\/span><\/a><span style=\"font-weight: 400;\"> looking into downtime costs shows that every factory loses between 5% and 20% of their income to a loss of productivity at the hands of unplanned downtime. Rectifying and shortening your unplanned downtime window can do wonders for your business.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Focus on preventative maintenance<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Do we need to go again and explain the importance of being proactive? We hope not. If you are having trouble with a lot of downtime, <\/span><a href=\"https:\/\/limblecmms.com\/blog\/the-ridiculously-simple-preventive-maintenance-plan\/\"><span style=\"font-weight: 400;\">develop preventive maintenance plans<\/span><\/a><span style=\"font-weight: 400;\"> for problematic equipment. This should get you on the right track.\u00a0<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Backup equipment for critical operations<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">In manufacturing, backup equipment for critical operations can be extremely useful in eliminating excess downtime or idle time. A thorough analysis of the past examples of downtime events can help determine which operations are more susceptible to malfunction.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Having a replacement you can just plug in while you are fixing the issue is a godsend \u2013 albeit a very expensive one.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Buy and use machines that are more fault-tolerant<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">Some devices are more reliable than others. Modern equipment should be <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/fault-tolerance\/\"><span style=\"font-weight: 400;\">built with fault tolerance in mind<\/span><\/a><span style=\"font-weight: 400;\">. Using such equipment, by default, leads to less downtime and gives maintenance teams more time to react.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Again, such equipment comes at a price. However, anyone who is involved in buying machinery should be primarily concerned with long-term effectiveness. Equipment that is <\/span><a href=\"https:\/\/limblecmms.com\/maintenance-definitions\/what-is-maintainability\/\"><span style=\"font-weight: 400;\">easier to maintain<\/span><\/a><span style=\"font-weight: 400;\"> and is less likely to fail will often be more cost-effective, even if the initial cost gets your eyes rolling.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Develop emergency maintenance procedures<\/span><\/h3>\n<p><span style=\"font-weight: 400;\">You can never completely eliminate equipment breakdowns from your production floor. And that is not the end of the world. However, it does mean you need to have a capable team and procedures in place to deal with <\/span><a href=\"https:\/\/limblecmms.com\/blog\/emergency-maintenance\/\"><span style=\"font-weight: 400;\">emergency maintenance<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n<h3><span style=\"font-weight: 400;\">Include machine operators into repair and maintenance<\/span><\/h3>\n<p><a href=\"https:\/\/limblecmms.com\/blog\/autonomous-maintenance\/\"><span style=\"font-weight: 400;\">Autonomous maintenance<\/span><\/a><span style=\"font-weight: 400;\"> is an approach where machine operators are trained to take responsibility for basic maintenance tasks like cleaning, safety checks, <\/span><a href=\"https:\/\/limblecmms.com\/blog\/visual-inspection\/\"><span style=\"font-weight: 400;\">visual inspections<\/span><\/a><span style=\"font-weight: 400;\">, and oil changes.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The benefit of this approach is threefold:<\/span><\/p>\n<ol>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">Operators have more ownership of the equipment, which means they are more responsible when using it.<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">You increase the chance that equipment issues will be spotted early.\u00a0<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">This frees up other maintenance personnel to concentrate on more complex maintenance work.\u00a0<\/span><\/li>\n<\/ol>\n<p><span style=\"font-weight: 400;\">Each of these points, in some measure, contributes to an overall reduction in total downtime and <\/span><a href=\"https:\/\/limblecmms.com\/metrics\/asset-utilization\/\"><span style=\"font-weight: 400;\">improves asset utilization<\/span><\/a><span style=\"font-weight: 400;\">.<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content&#8221; content_placement=&#8221;top&#8221; css_animation=&#8221;fadeInDown&#8221; kd_background_image_position=&#8221;vc_row-bg-position-bottom&#8221; css=&#8221;.vc_custom_1691073586371{margin-top: 50px !important;margin-bottom: 20px !important;padding-top: 50px !important;padding-bottom: 50px !important;background-color: #f1f6f8 !important;background-position: 0 0 !important;background-repeat: no-repeat !important;}&#8221;][vc_column css=&#8221;.vc_custom_1691073594574{padding-right: 70px !important;padding-left: 70px !important;}&#8221;]<div class=\"kd-calltoaction\" >\n                <div class=\"container\">\n                  <div class=\"cta-text-container kd-animated fadeIn\" data-animation-delay=\"200\"><div class=\"cta-text\"><h3 >Want to see Limble in action? Get started for free today!<\/h3><\/div>\n                    <\/div>\n                    <div class=\"cta-btncontainer\"><a href=\"\/get-started\/\"  title=\"\" class=\"tt_button tt_primary_button btn_primary_color  button-action-link icon_right kd-animated zoomIn\" data-animation-delay=\"200\">Start Free Trial<span class=\"fas fa-chevron-right iconita\" ><\/span><\/a><\/div>\n                <\/div>\n            <\/div>[\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; el_class=&#8221;limble-page-blog-width&#8221;][vc_column][vc_column_text css=&#8221;&#8221;]<\/p>\n<h2 id=\"last\">It\u2019s time to get to work<\/h2>\n<p><span style=\"font-weight: 400;\">Excess downtime isn\u2019t going to stop happening by itself. It has to be managed.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">In case of unplanned downtime, you have to find out what causes it and implement preventive measures. Band-aid solutions will only get you so far.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Planned downtime is a little bit different. It is necessary. Still, that doesn\u2019t mean it can be scheduled whenever. If possible, use <\/span><a href=\"https:\/\/limblecmms.com\/cmms\/\"><span style=\"font-weight: 400;\">CMMS<\/span><\/a><span style=\"font-weight: 400;\"> and predictive analytics to plan, organize, and execute planned downtime.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">As a centralized digital maintenance platform, Limble CMMS has everything you need to stay organized and manage equipment downtime. If you are interested in learning how<\/span><i><span style=\"font-weight: 400;\">,<\/span><\/i> <a href=\"https:\/\/limblecmms.com\/demo-request\/\"><span style=\"font-weight: 400;\">schedule a demo<\/span><\/a><span style=\"font-weight: 400;\"> or <\/span><a href=\"\/get-started\/\"><span style=\"font-weight: 400;\">start a free trial<\/span><\/a><span style=\"font-weight: 400;\">. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1541417547006{padding-top: 100px !important;}&#8221;][vc_column css=&#8221;.vc_custom_1515677064675{padding-right: 0px !important;padding-left: 0px !important;}&#8221;][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column_inner]<header class=\"kd-section-title vc_col-lg-6 vc_col-sm-8 text-center  subtitle-below-title kd-animated fadeIn   vc_custom_1679419307921\" data-animation-delay=200><h2 class=\"separator_off\" >Related Content<\/h2><h6 class=\"subtitle\" >Explore our blog for insightful articles, personal reflections and ideas that inspire action on the topics you care about.<\/h6><\/header>[\/vc_column_inner][\/vc_row_inner][vc_row_inner kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1541417551563{padding-bottom: 100px !important;}&#8221;][vc_column_inner width=&#8221;1\/3&#8243;]<div class=\"kd-photobox  \" ><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-kpi\/\"  title=\"Read More\"><div class=\"photobox-img\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"700\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request.jpg\" class=\"attachment-full\" alt=\"Maintenance Work Order Template\" title=\"The-Ins-And-Outs-Of-A-Maintenance-Work-Request\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request.jpg 700w, https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request-300x300.jpg 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request-150x150.jpg 150w, https:\/\/limblecmms.com\/wp-content\/uploads\/The-Ins-And-Outs-Of-A-Maintenance-Work-Request-320x320.jpg 320w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><div class=\"phb-content text-left \">\n                  <h5 >A Ridiculously Simple Guide to Maintenance KPIs<\/h5>\n                  <p ><\/p><\/div><\/a><\/div>[\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;]<div class=\"kd-photobox  \" ><a href=\"https:\/\/limblecmms.com\/blog\/maintenance-history-records\/\"  title=\"Read More\"><div class=\"photobox-img\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"700\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Ultimate-Guide-To-Reliability-Centered-Maintenance.png\" class=\"attachment-full\" alt=\"reliability centered maintenance\" title=\"Ultimate Guide To Reliability Centered Maintenance\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/Ultimate-Guide-To-Reliability-Centered-Maintenance.png 700w, https:\/\/limblecmms.com\/wp-content\/uploads\/Ultimate-Guide-To-Reliability-Centered-Maintenance-300x300.png 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/Ultimate-Guide-To-Reliability-Centered-Maintenance-150x150.png 150w, https:\/\/limblecmms.com\/wp-content\/uploads\/Ultimate-Guide-To-Reliability-Centered-Maintenance-320x320.png 320w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><div class=\"phb-content text-left \">\n                  <h5 >11 Ways to Utilize Maintenance History Records to Improve Asset Management<\/h5>\n                  <p ><\/p><\/div><\/a><\/div>[\/vc_column_inner][vc_column_inner width=&#8221;1\/3&#8243;]<div class=\"kd-photobox  \" ><a href=\"https:\/\/limblecmms.com\/blog\/facility-management-kpis\/\"  title=\"Read More\"><div class=\"photobox-img\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"700\" src=\"https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management.jpg\" class=\"attachment-full\" alt=\"iiot maintenance\" title=\"IIoT Technology Applications for Maintenance and Asset Management\" srcset=\"https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management.jpg 700w, https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management-300x300.jpg 300w, https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management-150x150.jpg 150w, https:\/\/limblecmms.com\/wp-content\/uploads\/IIoT-Technology-Applications-for-Maintenance-and-Asset-Management-320x320.jpg 320w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/div><div class=\"phb-content text-left \">\n                  <h5 >10 Facility Management KPIs You Need Start Tracking Today<\/h5>\n                  <p ><\/p><\/div><\/a><\/div>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row kd_background_image_position=&#8221;vc_row-bg-position-top&#8221;][vc_column][vc_raw_html]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[\/vc_raw_html][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row full_width=&#8221;stretch_row&#8221; kd_background_image_position=&#8221;vc_row-bg-position-top&#8221; css=&#8221;.vc_custom_1686168792651{background: #152232 url(https:\/\/limblecmms.com\/wp-content\/uploads\/blog-header-hex-bg4.webp?id=9266) !important;background-position: 0 0 !important;background-repeat: [&hellip;]<\/p>\n","protected":false},"author":77,"featured_media":0,"parent":10098,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"categories":[471],"tags":[],"class_list":["post-14321","page","type-page","status-publish","hentry","category-maintenance-definitions"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v25.7.1 (Yoast SEO v25.7) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is Downtime in Maintenance? | Limble CMMS<\/title>\n<meta name=\"description\" content=\"Everything you ever needed to know about downtime and how it can help improve your maintenance operation today. 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