{"id":14229,"date":"2023-09-06T10:58:10","date_gmt":"2023-09-06T16:58:10","guid":{"rendered":"https:\/\/limblecmms.com\/?page_id=14229"},"modified":"2025-03-24T13:54:40","modified_gmt":"2025-03-24T19:54:40","slug":"equipment-reliability","status":"publish","type":"page","link":"https:\/\/limblecmms.com\/learn\/definitions\/equipment-reliability\/","title":{"rendered":"Equipment Reliability"},"content":{"rendered":"

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Equipment Reliability<\/h1>

Read up on methods for calculating equipment reliability and better understand the likelihood of asset failures and unexpected downtime.<\/h2><\/header>Free CMMS Buyer's Guide<\/span><\/a>\n
\n \n <\/span>Last updated on March 24, 2025<\/span>\n <\/span>\n bBrinton<\/span>\n <\/span>\n <\/div>\n\n [\/vc_column][\/vc_row][vc_row kd_background_image_position=”vc_row-bg-position-top” css=”.vc_custom_1687442797424{margin-top: 40px !important;}” el_class=”limble-page-blog-width”][vc_column][vc_column_text]<\/p>\n

What is equipment reliability?<\/h2>\n

Equipment reliability<\/span> is a measurement of the likelihood that an <\/span>equipment failure<\/span> will occur within a given period and under certain conditions. By measuring reliability, you can gain a better understanding of your equipment\u2019s ability to perform its intended function.\u00a0\u00a0<\/span><\/p>\n

In the past, the term \u201creliable\u201d may have referred to any operational machinery. <\/span>As reliability and <\/span>maintenance strategies<\/span><\/a> have grown more mature, the definition of reliability has become more nuanced. Reliability is now evaluated in the context of how well the assets are utilized for success at both the strategic and operational levels. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=”vc_row-bg-position-top” css=”.vc_custom_1687442797424{margin-top: 40px !important;}” el_class=”limble-page-blog-width”][vc_column][vc_column_text]<\/p>\n

Table of Contents<\/span><\/h2>\n

How to measure equipment reliability?<\/span><\/a>
\nEquipment reliability and maintainability<\/a>
\nEquipment reliability is a team effort<\/a>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=”vc_row-bg-position-top” css=”.vc_custom_1687440273251{margin-top: 40px !important;}” el_class=”limble-page-blog-width”][vc_column][vc_column_text]<\/p>\n

How to measure equipment reliability?<\/h2>\n

The reliability of an asset is generally measured by the length of time it can operate without experiencing a failure<\/strong><\/p>\n

For example, if a <\/span>piece of equipment<\/span> is designed to operate continuously for 5,000 hours and it successfully did so, the equipment would be 100% reliable. Unfortunately, that is rarely the case.<\/span><\/p>\n

Most industrial equipment has many subsystems and components, each with its own level of reliability. You can calculate the overall reliability of such equipment by determining the reliability of all these individual pieces.\u00a0<\/span><\/p>\n

Calculating the <\/span>reliability of equipment<\/span> is easier when you understand how all of the asset\u2019s subsystems relate to one another and how the failure of one or more will impact the equipment\u2019s overall reliability. Industry professionals have developed several <\/span>performance indicators<\/span> for understanding reliability in terms of both equipment <\/span>uptime<\/span> and the duration of operations.\u00a0<\/span><\/p>\n

Mean Time Between Failures<\/b> (<\/b>MTBF<\/b>)<\/b><\/h3>\n

Mean Time Between Failures<\/span> (<\/span>MTBF<\/span><\/a>) is a formula that is used to <\/span>measure the reliability of repairable equipment<\/b>.<\/span><\/p>\n

\"MTBF<\/p>\n

MTBF<\/span> represents the <\/span>average time<\/span> between multiple failures that occur in a given period. A <\/span>piece of equipment<\/span> has to undergo at least two failures before you can calculate <\/span>MTBF<\/span>. The more data points you have, the more accurate your averages will be.\u00a0<\/span><\/p>\n

Mean Time to Failure (MTTF)<\/b><\/h3>\n

MTTF<\/span><\/a>, on the other hand, measures the <\/span>reliability of non-repairable assets<\/b>.<\/span><\/p>\n

\"Mean<\/p>\n

MTTF tells you the average lifespan of a particular asset, helping you to predict when you\u2019ll need to replace it. Your maintenance team can use this data to guide purchasing and inventory management for essential consumables or <\/span>spare parts<\/span> and develop a <\/span>predictive maintenance strategy<\/span>.\u00a0<\/span><\/p>\n

Availability<\/b><\/h3>\n

Availability and reliability<\/span><\/a> aren\u2019t synonyms to maintenance professionals. That said, you <\/span>can<\/span><\/i> calculate an asset\u2019s availability to better understand the overall effectiveness of your <\/span>maintenance programs<\/span> and reliability of your assets.\u00a0<\/span><\/p>\n

Availability refers to the probability that <\/span>a machine<\/span> is in operable condition at a given time. Once availability falls below a specific threshold, the asset will require repair or replacement.\u00a0<\/span><\/p>\n

You can calculate an asset\u2019s availability by dividing its <\/span>MTBF<\/span> <\/a>by the sum of its <\/span>MTBF<\/span> and <\/span>MTTR<\/span><\/a>. Your target availability will depend on how critical the equipment is to your organization\u2019s daily operations.\u00a0<\/span><\/p>\n

Planned maintenance percentage (PMP)<\/b><\/h3>\n

Calculating an asset\u2019s <\/span>planned maintenance percentage<\/span><\/a> helps you understand how much time your technicians spend on unplanned work compared to pre-planned maintenance tasks. If your team is spending significant time on unplanned work, you may have reliability issues worth addressing.\u00a0<\/span><\/p>\n

You can calculate PMP for a given asset or for your full <\/span>maintenance program<\/span> by dividing the number of planned maintenance hours by the total number of maintenance hours and multiplying the quotient by 100. The figure is useful for optimizing <\/span>asset management<\/span> while keeping <\/span>maintenance costs<\/span> manageable.<\/span><\/p>\n

Overall equipment effectiveness (OEE)<\/b><\/h3>\n

OEE<\/span><\/a> takes an asset\u2019s availability, performance, and quality into account as a way of assessing the overall productivity of your manufacturing process. You can calculate an asset\u2019s OEE by multiplying its availability by its performance (total output) and its quality (defect-free output).<\/span><\/p>\n

A machine<\/span> with an OEE of 100% produces as many items as possible with zero defects and no unplanned <\/span>downtime<\/span> for maintenance. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row kd_background_image_position=”vc_row-bg-position-top” css=”.vc_custom_1687440273251{margin-top: 40px !important;}” el_class=”limble-page-blog-width”][vc_column][vc_column_text]<\/p>\n

Equipment reliability and maintainability<\/h2>\n

Reliability and <\/span>maintainability<\/span><\/a> are closely related <\/span>metrics<\/span>\u00a0 that are often studied together. <\/span>Maintainability<\/span> indicates the ease of performing maintenance tasks on a given asset. The easier it is to perform <\/span>repairs and maintenance<\/span><\/a> on the asset, the higher its overall <\/span>maintainability<\/span>. <\/span>High reliability does not always mean high <\/span>maintainability<\/span>.<\/span><\/p>\n

Mean Time to Repair (<\/span>MTTR<\/span>)<\/span><\/h3>\n

How do maintenance professionals measure <\/span>maintainability<\/span>? Calculating an asset\u2019s <\/span>mean time to repair (<\/span>MTTR<\/span>)<\/span><\/a> is a common method for understanding its <\/span>maintainability. It is also helpful in reducing <\/span>the number of actions a technician has to perform during repairs. While cutting down repair times can improve <\/span>maintainability<\/span>, skipping important steps could lead to more failures over time. This would reduce the asset\u2019s reliability even while improving its <\/span>maintainability<\/span>.\u00a0<\/span><\/p>\n

An optimized <\/span>maintenance program<\/span> takes the differences between reliability and <\/span>maintainability<\/span> into account to settle on the appropriate balance. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row_content” content_placement=”top” css_animation=”fadeInDown” kd_background_image_position=”vc_row-bg-position-bottom” css=”.vc_custom_1691073586371{margin-top: 50px !important;margin-bottom: 20px !important;padding-top: 50px !important;padding-bottom: 50px !important;background-color: #f1f6f8 !important;background-position: 0 0 !important;background-repeat: no-repeat !important;}”][vc_column css=”.vc_custom_1691073594574{padding-right: 70px !important;padding-left: 70px !important;}”]

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Equipment reliability is a team effort<\/h2>\n

Reliability engineers<\/span> aren\u2019t the only members of your team who should care about asset reliability. Every stakeholder within your organization has a potential role to play in maximizing the reliability of essential equipment. Effective organizations recognize\u00a0 the far-reaching impacts of equipment reliability and ensure all stakeholders have the right tools and knowledge.\u00a0\u00a0\u00a0\u00a0<\/span><\/p>\n

Start your reliability journey today and learn about how <\/span>Limble <\/span>CMMS<\/span><\/a> can be a key tool for establishing stronger maintenance and <\/span>reliability programs<\/span>.\u00a0<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” kd_background_image_position=”vc_row-bg-position-top” css=”.vc_custom_1541417547006{padding-top: 100px !important;}”][vc_column css=”.vc_custom_1515677064675{padding-right: 0px !important;padding-left: 0px !important;}”][vc_row_inner kd_background_image_position=”vc_row-bg-position-top”][vc_column_inner]

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